Husqvarna TE 510 2005 supermoto project

[Sebaaa]

Hi!

I'm Sebastian. A few years ago I bought te 450 2005 and I fell in love with this bike. It's funny becouse I sold that bike 4 years ago, and half year ago I bought the same bike agien! In last year I also bought TE 510 2005 from Italy and I start my project.

I will post here pictures from rebuild.

Have fun



My old/new 450 in the day when I sold it.



This is my 510 when I bought it.



And a few days later.




Here is the list of changes.
- Rebuild the engine (Rod, bearings, seals, chain, piston etc)
- Powder-coated frame, swingarm, engine
- Swap front brake (brake disc Husky 630, brake cliper from Husqvarna 701, pump from GSX-R 1000, brake lines HEL)
- Rebuild front suspesion
- New bearings in swingarm, frame etc
- New chain rollers and slides
- New bearing in rear suspension
- Wheels from Husqvarna 630 SM
- Galvanizing all screws
- New a few more parts
And many other new parts that I forgot

Project in progress.

 

[Sebaaa]

Some pictures:

 

[Sebaaa]

 

[Sebaaa]

 

[hhdwtmtw]

Looks great! Good luck with the rebuild.

 

[Eoin]

Some pictures:


View attachment 103818

View attachment 103819

View attachment 103820

View attachment 103821

Did you get the fixings replated?

 

[Sebaaa]

Did you get the fixings replated?

Can you explain to me what you mean?

 

[Eoin]

The screws all look new, but quite expensive to buy them all new, if available. Replated = new zinc plating.

 

[Sebaaa]

Ok
Yes, I did a new galvanization on all bolts from the bike.

 

[Eoin]

Looks lovely.

 

[tntmo]

Looking awesome! Does this engine have a counter balancer?

If I get to the point where I split my engine, I would really like to install one.

 

[Sebaaa]

Looking awesome! Does this engine have a counter balancer?

If I get to the point where I split my engine, I would really like to install one.

Yes, I have a balancer in this engine, but I rebulding engine from TXC 510 2008 now and It's also without balancer. All what you need to instal is 4pc bolts, 2pc metal plate for hold bearing, 2 bearings, balancer of course, and gear on crankshaft and thats it.

 

[Sebaaa]

Finally, I had some free time


Work in progress.






Some about setup:
Front brake pump: Suzuki GSX-R1000 K9 Nissin
Brake hoses: Hel Performance Red
Clutch hose: Hel Performance White
Front brake clip: Husqvarna 701 SM Brembo
Rear brake clip: KTM Duke 690 Brembo
Front Light: Husqvarna FE 450
Wheels : Husqvarna SM 630 (with Dunlop sportmax mutant)
Brake disc: Brembo Front: 320, Rear: 220
Front brake adapter: CNC (in progress)



OLD VS NEW





And after 5 years I bought my old Husqvarna TE 450 from the same man who bought it from me.
So now I have both



I have to do:
Rebuild carburator
Rebuilt electrical installation with install speedometr (with rpm's) and ignition switch
Sew the sit
Start the engine :P

to buy:
Front sprocket
Rear sprocket
Chain
Intake manifold (I can't find new, Husqvarna OEM is unavaliable)

 

[Sebaaa]

Have a good day

 

[tntmo]

quote="Sebaaa, post: 668202, member: 70215"]
Intake manifold (I can't find new, Husqvarna OEM is unavaliable)[/quote]



I don't know if these are still available, but check out this video.

View: https://www.youtube.com/watch?v=SeznVu3PLKI

 

[mizery]

Hey I was just curious where you get the parts for your rebuild? I’m currently looking to buy a piston kit for my 06 smr510. I also need to buy a new cam chain and top end gaskets. Thanks!

 

[rancher1]

Hey I was just curious where you get the parts for your rebuild? I’m currently looking to buy a piston kit for my 06 smr510. I also need to buy a new cam chain and top end gaskets. Thanks!

I have a new piston, cam chain and gaskets if you are still looking.

 

[Sebaaa]

Hey I was just curious where you get the parts for your rebuild? I’m currently looking to buy a piston kit for my 06 smr510. I also need to buy a new cam chain and top end gaskets. Thanks!

I have piston from Wossner, but Prox made it too. Cam chain from DID. I'll check parts numbers tomorrow.