1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

How I will build my own oil cooler for my TE511

Discussion in '4 Stroke' started by Rearwheelin, Apr 12, 2013.

  1. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes
    I'm not sure running the hose to the roof will tell you the effective pressure, because we don't know (for sure) if there will be any back pressure in the return?? Or will you have your return plumbed and tee off to the roof line? If that's the case, why not tee in a pressure gauge instead of the "roof line". In either case, why not just use a pressure gauge and skip the roof line?
    Rearwheelin likes this.
  2. tonskiguy Husqvarna
    AA Class

    Location:
    Greenville, WI
    Husqvarna Motorcycle:
    2012 TE 511
    Other Motorcycles:
    1986 Yam XT350
    I hope that JB Weld holds, because there is not much left of those rivets. I guess if it pumps oil as desired, you could look into a better fastener. Maybe reverse countersink the holes and install some reduced head countersunk titanium Hi-Locks. Good luck!
    http://www.hi-shear.com/standards/hl11.pdf
    Rearwheelin likes this.
  3. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    The main concern I would consider is that the amount/pressure of oil being returned to the crankcase. In the 80's my Dad put an oil cooler on his tricked out Sportster. It was not home brew actually a Harley catalog item.

    The problem was that it would not return enough back to the oil tank because of latent pressure loss through the lines and cooler. After some fiddling he took it off and sold it. He had too much into the big jugs, dual plug heads, big cams, etc. to chance starving the motor of sufficient oil.

    I know you are not quite that far along, but something to keep in mind.

    Keep us posted.
  4. oregonsage 4st Clerk

    Location:
    Dry Washington
    Husqvarna Motorcycle:
    FX450
    Other Motorcycles:
    Yamaha DT400 x 2, BMW G310R
    Tinken said:
    When's test time?
    I think we all want to know, or at least hear the results............
    4eyes and Rearwheelin like this.
  5. Rearwheelin Husqvarna
    Pro Class

    Location:
    Bakersfield , OffroadAfornia
    Husqvarna Motorcycle:
    2013 XCW 300
    I might need to look into thoughs rivets after the test , thanks for the link !
  6. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    thats my fear as well.
    Rearwheelin likes this.
  7. Rearwheelin Husqvarna
    Pro Class

    Location:
    Bakersfield , OffroadAfornia
    Husqvarna Motorcycle:
    2013 XCW 300
    I'm thinking a heat exchanger that splices into the left radiator hose . Cooled coolant returning to the radiator pump would be most ideal to me and well protected from rocks and tree limbs. Yes that is a Tinken idea :)
  8. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    I voted that i don't think it will pump and thats mainly because there is the same crank case pressure at both ends. If the hose went into a bucket and was not subjected to equalizing crank case pressure i feel you would get a little flow but maybe not enough. Waiting on results. :popcorn:
    stushusky and Rearwheelin like this.
  9. benwiggin2 Husqvarna
    AA Class

    Location:
    Brea, CA
    Husqvarna Motorcycle:
    2008Te510
    Other Motorcycles:
    2008 HD Dyna
  10. Rearwheelin Husqvarna
    Pro Class

    Location:
    Bakersfield , OffroadAfornia
    Husqvarna Motorcycle:
    2013 XCW 300
  11. James Patton Husqvarna
    AA Class

    Location:
    Edwardsville, ILL
    Husqvarna Motorcycle:
    TE511 2012, WR125 2006
    Other Motorcycles:
    1250S Bandit, DRZ400S
    You go dude!!!
    Rearwheelin likes this.
  12. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Shit I was wrong. :D Kinda. I think your just seeing crankcase pressure there and once you tie it back into the motor not be flow. Get a clear tube and hook it to your oil fill cap. Keep going.
    Tinken and McKay like this.
  13. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    Yep, that's why it's pulsating/spurting.
    Rearwheelin likes this.
  14. Rearwheelin Husqvarna
    Pro Class

    Location:
    Bakersfield , OffroadAfornia
    Husqvarna Motorcycle:
    2013 XCW 300
    Maybe , I am running 2 vents. Here is my breather line
    :D

    I will do a test running line to the filler cap next .

    [IMG]
  15. Rearwheelin Husqvarna
    Pro Class

    Location:
    Bakersfield , OffroadAfornia
    Husqvarna Motorcycle:
    2013 XCW 300
    You guys are correct . I ran a clear line to the filler cap and oil movement was very marginal . Not worth running to a cooler :applause:

    On the up side I was able to verify that loads of oil circulate threw the cover. In test one I pumped 200cc in a very short time. Time for my back up plan.....:thinking: :D Now I want to turn the clutch cover its self into a heat exchanger . :oldman:
  16. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    What do they put in your water out there? You are a machine Rear!
    SDPUTTER and Rearwheelin like this.
  17. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    I like a heat sink on the clutch cover and maybe a fan. Cool, or cooler.:)
  18. Tinken Husqvarna
    Pro Class

    Location:
    Hesperia, CA
    Husqvarna Motorcycle:
    MY12 WR511
    Other Motorcycles:
    Yamaha
    Sorry you had to pay $40 for a drill bit. I changed the vents for sale on the Zipty website to include stepped drill bits for our cost of the bit (roughly 6 dollars). I'm happy to hear installation went well. If I may make a suggestion, it would be to cap off your original case vent, you really don't want blow by gasses to pass through that location. Also, the hole in your case cover would be an excellent place to return cooled breather oil instead of the fill cap. :)
    K5PL5 and Rearwheelin like this.
  19. Rearwheelin Husqvarna
    Pro Class

    Location:
    Bakersfield , OffroadAfornia
    Husqvarna Motorcycle:
    2013 XCW 300
    The return hole works really good . I let several feet of clear hose fill with oil and when I lifted it vertically it went right in ! Lol.... Since I have the cover all modded now I might wrap some brass tubbing around the cover and divert a radiator line to it.. JB weld is a great conductor of heat. Pleanty more JB weld on the next go around ! Ha ha
  20. McKay Husqvarna
    AA Class

    Location:
    Sanger, Ca
    Husqvarna Motorcycle:
    2015 FE350S, 2016 TE300
    Crude, good ole Bako' crude!
    Rearwheelin likes this.