1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

'86 WR400 rebuild

Discussion in 'Vintage Restoration Projects' started by Eurofreak, Jan 8, 2017.

  1. Michel Dufayard Husqvarna
    Pro Class

    Location:
    France
  2. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    Merci Michel!
  3. steadydirt Husqvarna
    AA Class

    Location:
    Ontario
    Husqvarna Motorcycle:
    2007 2002 wr 250 1994 wxe 250
    Other Motorcycles:
    fj 1100 cb500 cb350 rt 200 xs 650
    Did you look inside the fork?-the aluminum damper rings wear out kinda'
    quick.
  4. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    I was in the forks- cleaned and replaced seals. Which rings? The bushings weren't too bad and the action felt good.
  5. jimspac Husqvarna
    Pro Class

    Location:
    Connecticut
    Husqvarna Motorcycle:
    82 250WR, 82 430WR, 84 250WR, 85 400
    Other Motorcycles:
    86 400WR, 82 Montesa Cota 349
    If you are talking about a conical spacer that the damper rod goes through, they were not in my 1986 forks but are in both of the 1987 EVO fork sets I have. I am missing 1 and they are no longer available OEM so I will be making a few.
  6. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    Thanks Jim, I think I had both damping cones in my forks. When you get them done can you post pictures?
  7. jimspac Husqvarna
    Pro Class

    Location:
    Connecticut
    Husqvarna Motorcycle:
    82 250WR, 82 430WR, 84 250WR, 85 400
    Other Motorcycles:
    86 400WR, 82 Montesa Cota 349
    The 87 damping rod have the valving in the bottom of the damping rods, If you look back a few years , some has already done that. Look at parts schematics for both the 1986 and 1987 forks. The 1986 is the last of the standard damping rods to my knowledge as I found Husky Products rods in my 1986 forks.
  8. huskyJames Husqvarna
    A Class

    Location:
    Elverta Ca
    Husqvarna Motorcycle:
    85 XC500, 87 WR430
    Other Motorcycles:
    85 ATC 200x, 88 rm 125,
    Hey Eric, I am working a similar deal with d/c plastic on my 87 430 tank shrouds. Did you bargain a deal for letting them mold yours? I am in negotiations now with them.
  9. Eric The Leg Husqvarna
    AA Class

    Location:
    Currently Tacoma, WA
    Husqvarna Motorcycle:
    1986 WR400, 1985 WRX400, 1979 WR250
    Other Motorcycles:
    83 Kawasaki KZ 440
    Not really. I told them what parts to swap from the CR kit to make it a WR/WRX kit and they sold it to me for the price of the CR kit. The WR number plate and rear Fender cost a little bit more individually, so I came out slightly ahead, but I had no intention to negotiate the deal of the century.
  10. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    Eric, can you post pictures when you get them? Let us know what you think.
  11. Alistair Frisby Husqvarna
    AA Class

    Location:
    Ontario, Canada
    Husqvarna Motorcycle:
    1986 WR400 LC
    Other Motorcycles:
    Triumph 750 Trident
    I am just beginning a rebuild on an 86 400 WR LC. Bought as a basket case last summer (engine in one piece). I downloaded a manual from the internet (not the best quality and in swedish) and am now just cracking on . Your pictures are very helpful and i will probs reach out for help if thats ok - most on this thread seem experienced rebuilders ; i am not but love these big Swedes! Cheers
  12. huskyJames Husqvarna
    A Class

    Location:
    Elverta Ca
    Husqvarna Motorcycle:
    85 XC500, 87 WR430
    Other Motorcycles:
    85 ATC 200x, 88 rm 125,
    Ahh, I see. thanks bud.
  13. Eric The Leg Husqvarna
    AA Class

    Location:
    Currently Tacoma, WA
    Husqvarna Motorcycle:
    1986 WR400, 1985 WRX400, 1979 WR250
    Other Motorcycles:
    83 Kawasaki KZ 440
    For what it is, pretty decent. As with other other DC plastics, they're not molded the same way the originals are, so the vents aren't open and some of the structural ribs are not present.

    Attached Files:

  14. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    Alistair, hva factory should have an engrish pdf manual for you available to down load. I printed mine out so its in the workshop. was great for working out what bolt went where after the box of em came back from the platers.
  15. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    Hello Alistair, welcome to the forum! Happy to give any help I can. Hall Husqvarna has parts manuals in English available to download. If you're in Ontario, you're not too far away from Rochester. I live nearby.
  16. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    Thanks Eric, they look fine for a rider.
  17. Eric The Leg Husqvarna
    AA Class

    Location:
    Currently Tacoma, WA
    Husqvarna Motorcycle:
    1986 WR400, 1985 WRX400, 1979 WR250
    Other Motorcycles:
    83 Kawasaki KZ 440
    Exactly!
    Given the lack of vents, if you pick it up, I'd definitely pick up a strip of the heat-resistant tape as well (unless of course you keep some of that in the supply cabinet to begin with).
  18. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    I might wrap the pipe in that area anyways-good suggestion.
  19. wrx Husqvarna
    Pro Class

    Location:
    845 newyork
    Husqvarna Motorcycle:
    1973 to 1986 husky's various models
    Other Motorcycles:
    RM -250 / Buell / Penton 400 mc5
    better than have no sidepanel at all
  20. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    not much of a compliment