1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

1978 390 Auto build

Discussion in 'Vintage Restoration Projects' started by grouty, May 20, 2014.

  1. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    The new Lectron is fitted. New reeds and inlet rubber from HVA. There was a small issue with the throttle cable as supplied with the carb, but that was soon rectified by replacing the inner. Just need to get a new clip to fasten the air box to the carb rubber.


    [IMG]
  2. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Silencer now repacked. That was a pain in the a**e. Damn itchy scratchy stuff.


    [IMG]
    woodsie and 86 400 XC like this.
  3. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Also got around to finishing the wiring. All tested and seems to be working fine. The new (old) bulb holder arrived a couple days ago (thanks Wade). The only issue I had was wiping the dirt from my original chrome reflector ! ! ! .... it came off ! Damn. I nearly used the reflector that came in the light with the bulb holder. But decided to re-paint with some silver spray. Two coats of silver followed by two of clear. We will see if it lasts. I do not intend to ride it at night .... but sometimes it has to be done.
    New front mudguard decals from Marty (perfect).


    [IMG]
  4. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    geez oh man! between the fresh auto transmission and the lectron that thing is going to be smoooooth. have you run a lectron before?
  5. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    So this is where we are at. Air filter fitted, forks filled with oil and a few other bits done before SWMBO got home with the kids.
    Hopefully the 20 litres of Mobil HVI26 will be with me tomorrow. The only thing I have not done yet is to swill the tank out with fuel to get rid of any illegal immigrants. I have not even checked to see if it leaks. I am sure it will be fine :rolleyes:
    I did sit it back on the floor just so I could sit on it. The back end feels a bit stiffer than it did before we rebuilt the shocks. But I guess they will need a bit of bedding in and some of the "newness" wearing off before I can tell.

    All in all ..... a cracking weekend :)


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    Greg Freiberg and oldbikedude like this.
  6. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Ohhh yes. I have a Lectron on the other 390WR. I will never fit anything else now.
    justintendo likes this.
  7. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    So when do we go for a ride!

    Need to get you to come over the pond and help!

    Nice work!
  8. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Darin, I am in awe of you doing 6. It has taken me 12 months to get this far with just one.
    It's me that needs you here.
  9. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Looks good bud! Keep it going! Just amazing where you have taken that automatic to!
  10. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    The oil has arrived today :)
    A quick nut and bolt check and some fresh fuel ....... I am going to have to contain my excitement !
  11. stormer254 Husqvarna
    AA Class

    Location:
    England
    Husqvarna Motorcycle:
    More than I dare let her know
    Other Motorcycles:
    Yes!
    Ready to MOT my military 250, we will have to meet up for a green landing day out
  12. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Certainly will Steve. We run a few twin shock green lane days down here, so I will let you know when the next one is.
    I will see you Saturday morning.
  13. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Your bike looks great grouty! A video of the first attempt to start would be great entertainment. We're watching.........:D
  14. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    I will sort the GoPro for the first attempt. I reckon that the things going through my mind will be #1 "did I set the timing right ?" #2 "If I didn't, is A&E still open ?"
    "Is the engagement dog really disconnected when I go to start it ?" ...... if it isn't refer to #2

    I still think I need some lighter springs on the rear. So that will be my mission this week.
    oldbikedude likes this.
  15. cruisetopdown Husqvarna
    AA Class

    Location:
    VA
    Husqvarna Motorcycle:
    1982 and 1983 Husqvarna 250 XC's
    Well done, can't wait to see you out getting it dirty!
  16. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    The rear springs are a bit too stiff ! There is no static sag at all. They are 8mm wire dia ones from a 81 KTM495/250
    Does anyone know the two spring rates for the 390 ? I weigh about 180 Lbs (82 Kg) kitted and ready to ride. I want it on the softer side for enduro's. I am guessing I would need a wire dia of 6mm, but what rate for the main and pre-load springs ?
  17. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    I managed about 1/2 hour tonight. Filled the gearbox with oil, and checked that the drive engagement lever was working in the dis-engagement position !
    Hmm ... seems as if the second hand cable I have is a teeny bit stretched even if it does look mint. If I engage the lever it still turns the back wheel with "vigour". If I force the the gearbox forward by about 8mm or so it disengages correctly when I move the kick lever. So the cable is now off and will be sent to Venhill tomorrow with a "make the inner shorter by 1/2" note.

    I like to check these things ! Good job too :eek:
    dartyppyt and oldbikedude like this.
  18. Sanchez24 Husqvarna
    C Class

    Location:
    canada
    Husqvarna Motorcycle:
    77 - 360 automatic
    Other Motorcycles:
    honda,yamaha,suzuki
    hi, I have a 77 husky 360 auto and I am having trouble finding the engagement gear and shaft, any Idea where I can find them, thanks.
  19. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Dave Pratt had one on ebay when I looked a couple of days ago. He goes by the title of 'Tritrophy' on ebay.
    I take it by 'shaft' you mean the vertical one that goes from the top of the box with the lever down to the main shaft. The engagement gears are also available new. Check the end of your mainshaft also. Mine was so badly worn I had to replace that too. No big deal providing you have access to a press.
    oldbikedude likes this.
  20. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520