• 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     WR = 2st Enduro & CR = 2st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

250-500cc WORKSHOP MANUAL

Saabman82

Saabman82

Husqvarna
A Class
PLEASE HELP!
I've got my motor on the operating table in pieces. Finally wore out the crank bearings. Got a rod kit/ bearings/seals/gaskets to make her like new again. What I need is a workshop manual. I would gladly pay for a print or digital copy. Halls searched and searched, but they have nothing. The bike is a 1994 wxc250 but it sounds like a manual up thru 1998 will get me what I need for the motor rebuild.
 

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Just the owners manual from that year will have more than enough information to rebuild the motor including the crank.
 
Its got alot of info for sure. I was surprised about how in depth an owners manual went. But its not a comprehensive manual like the shop manual would be. The owners manual covers checking crank tolerances and making sure everything is in spec real well but isnt quite a substitute. It takes you straight from running motor to crank on the work bench being trued.....nothing in between. Ive got that and the parts manual and it gets me close but not quite there. Id like torque values for everything for example, not just the main parts.
 
Hours and hours of searching. I found a digital copy of a workshop manual from 1991 and one from 1999. Which one of these will be more useful for rebuilding the 1994 motor?
 
There are specific torque spec’s in the back of the owners manual and spec’s based on size if the fasteners. I have a 1994 250 I am rebuilding the crank, main bearings, piston, and other miscellaneous parts. I usually figure it out with the parts diagram and owners manual.
 
Yeah. Sounds like you might be right. I have a digital copy of the 99 and printed a copy of the 91. Im going to print the 99 tho because my brain doesnt work unless i can touch a paper manual apatently. I cant do the digital for the life of me. The good news is its on its way back together .....slowly as i have "free" time. Crank is back together with an oem rod and trued. Transmission is back in. Hopefully get the cases back together this weekend.
 
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