• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

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    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

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TXC310R fork spring questions

TyWaugh

Husqvarna
AA Class
Hey Guys,

I'm finally getting ready to redo my forks and plan to make some changes. I have been researching extensively for the past 2 weeks and have come up with a setup that I plan to install and was hoping I could get some feedback from the more experienced on whether or not I'm headed in the right direction. I also have a few leftover questions that I can not find answers to so hoping to fill some gaps as well.

My experience, weight, terrain: I'm 160lbs without gear, intermediate rider and I ride rocky river bed type stuff, hard pack single track, woods, roots, etc. I dont ride any MX.

Symptoms/problems: As I've read on many others reports I find the front end very harsh and it deflects off obstacles especially in the rocky stuff. I have rebound and compression backed all the way off. Front tire pressure is 12lbs, and I don't want to go any lower. I find I have to ride with a lot of weight on the front to get decent performance out of the forks but this is not very confidence inspiring for me. I also find small ruts and pothole style bumps very harsh. I am also suffering from massive arm pump in the technical stuff. My old bike was a TE250 with OC setup and it felt a lot better for my style riding. Rear shock feels quite soft and preload is increased about 3/4 of full adjustment just to get the sag close to 4 inches with rider.

Some facts I could find about tuning the fork: Stock fork springs are 4.6kg, stock IC springs are 2.04kg. IC springs control plushness in beginning stroke of fork, too light IC Springs will affect positive benefits of twin chamber design by allowing cavitation, IC springs should not be used to compensate for the wrong main spring.

My desired setup: I want to take the edge off the initial harshness of the fork in small rutted bumps and make the fork track better in rocky terrain. I am planning to install 4.2Kg main springs and based on racetechs IC spring calculator I should be looking at 1.0kg IC springs (160lb rider, 250cc bike, enduro style riding). Also I plan to use 5wt oil in both inner and outter chambers.

Leftover questions/gaps: Will I need to adjust the valving stack with the change in IC spring rate? Does anyone know what the stock valving stack is? I did a regular ride with a zip tie on the fork and measured at the end of the ride and I used 9 inches of travel. Is this average? How much travel should my fork use on a regular ride? I could not find any answers to these questions.

How does this setup sound? Part of me fears it may be too soft as I've heard just changing out the IC springs to softer can dramatically affect overall fork plushness. I am eager to learn this stuff myself and I expect there to be some trail and error but any input from experienced tuners would be much appreciated.

-Ty
 
Backing everything right off is never good, has the rear been ok ? It'll affect the front.
I am 5lbs heavier than you and I find the cc forks awesome.
I have them set on 2nd line, about 10mm through the triples.
Can't remember my clicker settings off hand but if there's too much rear sag, front will ride high and feel crap.(got them off other thread for ya)
Just something to check/keep in mind.

My settings are....(tweaked a little during ride to below)


Front comp 13
Front rebound 11
Rear comp 13
Rear rebound 9
HSC 1.5t out.

Sag, 105 but I'll take that back to 100 and see if that helps more as it's bloody awesome now and I came off a 300exc with tuned suspension, this is better stock.
 
The back feels pretty good. I forget the settings but I believe its very close to yours, maybe a couple more turns in on compression. HSC is the same though.

I haven't adjusted the triples yet but that's a good point. They are at the first line from top right now. Since its quick and easy I will move them to 2nd line from top and see how it feels. I don't expect it to transform the fork but would be nice if it made a little difference.
 
They're pretty sensitive to clicker change, I went back two clicks on compression and had to stop within 500m and put one more back on and was close to great !
Bike was brand new with zero hours so I expect them to settle in a bit over next few rides.
Had a right few flaw puts in first 2hrs, practically stopped by end of ride.
 
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