• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

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    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

TE450 Swap into a TC250

DieselTwoDoor

Husqvarna
Hey guys, first post here.
I have a 2007 TC 250 with a bad motor. I was looking at a full rebuild, but then I came across a TE 450 complete motor in good shape.
Is this a compatible swap? What else would I need to change, carb, computer etc...
Thanks,
 
Hey guys, first post here.
I have a 2007 TC 250 with a bad motor. I was looking at a full rebuild, but then I came across a TE 450 complete motor in good shape.
Is this a compatible swap? What else would I need to change, carb, computer etc...
Thanks,
I think if you had a 310 motor you would be in excellent shape. A 450? I do not know...
 
Title changed.

I would think there would be no problems at all putting a 2007 TE450 engine into a 2007 TC250 frame - but I really do not know.
Thanks.
Ya they look almost identical.
Any husky wrench-heads out there can say for sure or not? I would love to replace this for less than the cost of a new 250 topend
 
mechanically the motors will fit. YOu could even fit the 510 in that frame. There are some other differences though like Phoenix mentions. ECU likely has totally different mapping. Carbs are different. Rubber intake manifold is sized different. The air box boot "might" be different. I'd have to check part numbers and I'm too lazy. The boots and manifolds aren't expensive so it's a very real possibility. Hop to it. :)
 
i was about to go down this route but decided to repair my 250 instead...

what top end parts do you need?
 
Found a good local husky wrench. Having him tear down my 250. And price out the rebuild.
The other guy wants 1600 for the motor only.
Just comes down to the cheapest fix.
If I go the 450 route, I will for sure leave the 250 decal on the swingarm lol
 
Found a good local husky wrench. Having him tear down my 250. And price out the rebuild.
The other guy wants 1600 for the motor only.
Just comes down to the cheapest fix.
If I go the 450 route, I will for sure leave the 250 decal on the swingarm lol


Yeah, rebuilds get dumb spendy. I have a 510SMR motor sitting in my garage that I was going to rebuild because a rod bearing went out. I figured the 510 VS 450 is always a welcome addition. Doing it right...costs super coin. Here is what I was quoted when I was shopping around

1)Connecting rod kit
$240 + $75 to install (additional 200 if you want it balanced -highly recommend so you don't blow your bearing out again)

2)Piston kit and re-nikasil the bore
$399 for forged wossner piston,rings etc mated to freshly nikasil'd cylinder

3)headgasket kit (wossner sells the best kit- comes with multi layer metal head gasket, all gaskets yada yada $90 shipped from wossner

4)Prep the head. If you're gonna pull the head, you best have the head decked/cleared to remove the firing ring, clean it up, AND have the valves inspected to make sure they are sealing 100%. To have the head decked at my local place that does great work and have them do a valve job it's roughly $100.

5)Bearings. These get spendy. Depending upon how anal you are, which ones would you consider replacing? Tranny bearings and main bearing take the most abuse. If your TE had a counter balancer, those are spendy too. You could spend upwards of $300 on just bearings and little gaskets and such for the rebuild.

I rebuild my own stuff, so my labor is free. I never priced the last element. Which is the most expensive part. If you just wore out a piston and rings, then you could likely get away for 5-700. New piston, new gasket set, do the head work so your top end is as new, and re-install. If it ate some metal, and was pushing metal around in your oil, then re-using major bearings is a very big gamble as the labor to tear it all back down for a bearing is spenday!

Good news is some motor components are worth very good monay on ebay. Heck, some SMR 450 engine cases went for over $400 on ebay, plus all the other good bits, you might be able to milk $800-1000 out of your old motor depending on the damage, which makes the other motor seem more affordable. What it costs to repair your unit RIGHT, is the real metric to consider and what makes sense. :)
 
Hey all.

Sorry to resurrect an old thread. I did not do the te450 swap. I needed the money for other things and my husky project got put on hold.
I have since found a 2007 te250 engine in good working order for 500.
If you don't mind going over the same list of questions for this potential swap, I would appreciate the help.

Thanks,
 
Funny enough, I'm in the process of cleaning up a buddy's TE250 (06 IIRC) who's put a sorta-kinda running 450 engine in the frame. I've got pretty much everything in the bike, but last I heard, the new 450 engine had a bent crank/conrod/something and it needs fixing too. I don't remember if I have a new ECU in the bike, but the PO went thru and bought pretty much everything needed to swap stuff over.

I'd been unemployed all summer so hadn't had a chance to work on the bike ($$). Then I started working and didn't have time to wrench on things. Come here in a few weeks, I'll have both time AND money to tear things apart and get the bike back on the road.

M
 
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