• Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

TE 630? Anyone pick one up yet?

Yesterday, I tore it all apart, replaced all the seals on the oil pump, and used some gasket sealer on both sides of the gasket. After it sat for a little while, I went on a 50-ish mile ride. There was still some seepage, although it was a lot less than it used to be. I was hoping that it was just the process of things getting seated, and it hadn't quite sealed up completely yet.

I just checked my oil pump cover this morning, and it appears to be dry. There is no telltale spot of oil on the garage floor, either. Time will tell!
 
Jodiesel;107438 said:
Did anything every happen in that video? (I fell asleep after about 2 minutes)....
Hey, I didn't make any super-cool-gnarly-extreme riding claims; sorry to dissapoint! For me and my first off-road experience, it sure was fun though. I also didn't have to trek halfway across the state to do it. Good enough for me!
 
mlyamkaw;107219 said:
I put a 14 tooth CS sprocket on, it is now 14-42, and still seems too tall to pull 6th gear. I think I am going to go 14-44 or 45 next.
The speedo tracks almost exactly to my gps, which is amazing compared to my other bikes. Top speed is 85.7, GPS verified.
At least it will lift the front end with ease in 2nd gear now, and if I do everything perfect (clutching it hard) I can get it up in 3rd for a nice long wheelie.
I'd like to find a pipe.

The 630 is geared really high. When mine arrives (any day now)I plan to try cruising on the highway in 5th gear for a bit to check out the suitability. 5th gear with 15/42 is much the same as 6th with 14/47.
14/47 should give a nice spread between the gears and still have a theoretical top speed of 100mph. You can then still pop on the 15t for extended highway use.
 
I just discovered that my rear tire isn't holding air. I guess it's time to learn how to change my own tires!
 
willie;107477 said:
The 630 is geared really high. When mine arrives (any day now)I plan to try cruising on the highway in 5th gear for a bit to check out the suitability. 5th gear with 15/42 is much the same as 6th with 14/47.
14/47 should give a nice spread between the gears and still have a theoretical top speed of 100mph. You can then still pop on the 15t for extended highway use.

So is the transmission the same as the 610? If so, I will go with 14-47. It seems a lot of people using that combo. I'd rather not have to buy a chain, but going up 5 teeth leaves no choice.
 
Bike finally arrived! Spent several hours putting together and checking things over. No surprises. Fit and finish is excellent. No loose nuts or bolts found.
This bike is a replacement for a Suzuki Drz400s I had for 9 years and from first ride impressions, this bike is an overall improvement !
My observations so far:
The wide ratio 6 speed is much better than the close ratio 5 speed on the DRZ. However stock gearing is much too high as expected. Bike is much happier running along @ 100kph in 5th than 6th. Looking for more sprockets as I did for the suzuki.

The seat is more comfortable, however you still get monkey butt, It just takes longer!

Fuel injection is not that impressive. Off idle stumbles and decel popping.Seems really lean. Not an easy fix unless you have a ibeat or similar device.

Tried out the suspension over some stutter bumps and a few potholes. Well controlled and smooth ride. Bike handles really well on highway and city streets.

The clutch and gear action are excellent as are the brakes.

This bike is heavy! Fully fueled it is 20lbs heaver than the DRZ but I knew that already.

Engine is smooth. Some vibration felt through the pegs at higher rpm but mirrors remain clear and minor through seat, bars and tank.

Power characteristics are good but by no means impressive for it's 57 hp claim. Seems like something is holding it back! Maybe the lean injection system or restrictive exhaust or combination of both. People report these engines need a 1000km or so to loosen up. I hope so! Right now it feels more like mid 40s rather than high 50s hp.

The display is adequate. The RPM graph on the right hand side is useless! Had the revs up to 5000 a couple of times and the bar graph lit about 1/3 the way up. Most times it shows 2 or 3 bars. A little green light indicates lights on. The lights are on whenever the engine is running! A distraction more than anything!

Overall, I am pleased with the bike. A couple sprockets, a skid plate, some other odds and ends and it should be good to go.
 
I changed my rear tube tonight. It's the first time I've ever changed my own tire on a motorcycle. Everything went perfectly!

You should have seen the OEM tube! The leak was on the seam of an area that looked like it was made up of glued together tube scraps!

I also gave Hall's the go-ahead to send me the power up kit. They're telling me that it should richen up the fuel a bit. Hopefully that'll help smooth things out and give it a bit more power.
 
It's a hair over $40 and includes everything you need to remove the lambda sensor and put the ECU into "race" mode.

They tell me I can get by without iBeat without any ill effects. I'm not ready to drop another $300 on one. I'll keep an eye out for a used one.
 
The ibeat would be nice to try but after you get the the bike dialed in you will probably never need it again! Must be some sitting around that fellows are willing to sell.
 
My oil pump cover is still leaking. Hall's has new guts on order for me again, including a new cover plate.
 
jtemple;107808 said:
My oil pump cover is still leaking. Hall's has new guts on order for me again, including a new cover plate.

Did you read Stroker Ace's input? Did that apply?

He is someone that does not post much, but when he does it is usually worth reading. :)
 
I sure did. I guess I was hoping the fix to be simple instead of having to go through all that. It looks like I might have to.

The upside is that my bike always has fresh oil in it. :D
 
jtemple;107697 said:
It's a hair over $40 and includes everything you need to remove the lambda sensor and put the ECU into "race" mode.

They tell me I can get by without iBeat without any ill effects. I'm not ready to drop another $300 on one. I'll keep an eye out for a used one.
I just got my invoice from Hall's. Here's what's on it:

8000A7724
CK HUP Oxygen Sensor Plug

8000A7749
CK HUP Gasket, O2 Sensor Plug

8000A6750
CK HUP Oxygen Sensor Connector
 
If this next round of oil pump parts doesn't do the trick, I'll see if Hall's will just replace the whole works under warranty (clutch cover, oil pump, seals).
 
jtemple;107867 said:
If this next round of oil pump parts doesn't do the trick, I'll see if Hall's will just replace the whole works under warranty (clutch cover, oil pump, seals).

Have you posted a picture of the oil leak? I'm curious how bad it looks.


I went riding with someone and they said "you have an oil leak!" to me, and the only thing I could see was a dirty spot on my engine. I didn't even notice it, nor did it use any oil.
 
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