• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

TE 449 NOISY CLUTCH

Mr Ford40

Husqvarna
A Class
Guys/Girls I have a noisy clutch when it's in neutral it's noisy ,I've tryed different oils problem still there, Pull the clutch lever in sound goes away, I bleed the clutch just fitted a Clarke ultra Light clutch [one finger]but the basket is still noisy.

Is there any way to get rid of the noise?

DOES ANYBODY ELSE HAVE THIS PROBLEM ?

MINE 2012 TE449 2000K ON THE CLOCK
 
Great pleace you live I have worked there a few times, Young , Wang. Nice area.

They would be quite motors if that noise was not there.
 
Yeah not a bad little place, where abouts did you work in young?

Yeah I just figured that I must just be how it is, because no problems just noise.
 
When straight cut gears have little or no load on them, such as the primary gear and the one on the clutch, they will tend to clatter. Once they have a load on them, the space between the gear teeth faces causing that chatter is closed up, and everything gets quiet. I had a an old trail bike that had helical gears, which made the bike sound very smooth and quiet in neutral, but straight cut gears will tranfser power the best, so everybody uses them, these days.
 
Guys/Girls I have a noisy clutch when it's in neutral it's noisy ,I've tryed different oils problem still there, Pull the clutch lever in sound goes away, I bleed the clutch just fitted a Clarke ultra Light clutch [one finger]but the basket is still noisy.

Is there any way to get rid of the noise?

DOES ANYBODY ELSE HAVE THIS PROBLEM ?

MINE 2012 TE449 2000K ON THE CLOCK

The 449/511's have the clutch on the non reduction side of the primary so they are also spinning 2 - 2.5 times faster than a clutch on a bike with the clutch on the reduction side of the primary, the "noisy" clutch seems to be typical of both of my 449's and I have one with 37km and one with way, way more than that and they both make similar clutch "noise".
 
God you should listen toy bucket of bolts ducati. It is all stock with a closed cover and that dry clutcj is louder than the exhaust at idle!
 
Yeah not a bad little place, where abouts did you work in young?

I work up through that area once in a while when you guys have lots of faults. I work for Telstra. Dont hold that against me. But in young not just one place every where around there.
 
It is a lot quieter with the addition of oil. Going from Husky's 800cc to +^1150cc makes a huge difference. Once the oil warms up, it will thin/expand and quiet the clutch. My KTM RFS basket is horrible, but it's okay once my 0W40 is hot and thin.
 
Tinken Just waiting on the kit to arrive from you guys then will fit. Hopefully things will be a little quite down below.
 
How noisy is it? Just to be safe, pull the cover and make sure none of the pressure plate bolts are backing out. Normally I wouldn't say this but last week a 511 came in and 2 of the bolts had backed out enough to hit the clutch cover. And then one eventually fell out and locked up the rear wheel
 
When straight cut gears have little or no load on them, such as the primary gear and the one on the clutch, they will tend to clatter. Once they have a load on them, the space between the gear teeth faces causing that chatter is closed up, and everything gets quiet. I had a an old trail bike that had helical gears, which made the bike sound very smooth and quiet in neutral, but straight cut gears will tranfser power the best, so everybody uses them, these days.


Very true but on this bike the clutch actually is on the end of the crank with no gears. They all sound like that and is probably just the plates rattling around in the hub. These clutches seems very robust and as they are not drastically gear reduced they can be (and are) much smaller and still stronger. Its a cool design IMHO. It does make the engine slightly wide though.
 
Very true but on this bike the clutch actually is on the end of the crank with no gears. They all sound like that and is probably just the plates rattling around in the hub. These clutches seems very robust and as they are not drastically gear reduced they can be (and are) much smaller and still stronger. Its a cool design IMHO. It does make the engine slightly wide though.


Not sure about the current crop, but a few years ago now the WRC rally cars all had clutches geared up 2 times faster than engine speed.
The mechanical advantage enabled them to halve the size of the clutch & reduce weight & still keep the clutch strong enough to cope with something like 500Nm of torque.
It's a cool idea, more bikes could use it.
 
Tried a litre of oil and things were not as noisey but of course out the oil came . Just waiting on the full oil kit.
 
How noisy is it? Just to be safe, pull the cover and make sure none of the pressure plate bolts are backing out. Normally I wouldn't say this but last week a 511 came in and 2 of the bolts had backed out enough to hit the clutch cover. And then one eventually fell out and locked up the rear wheel


Yeah checked the clutch all is good.
 
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