As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.
When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.
Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.
Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.
Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.
Thanks for your patience and support!
glangston;32975 said:Matthew, you need to find a dealer of person with the iBeat ™ software that will set your Throttle Position Sensor and adjust the Fuel mix at 3 points on the acceleration curve (FB1, FB2, and FB3) Mostly the TPS and FB1 are the important settings. Without the software I don't think you can get it to run right.
raisrx251;37037 said:Anybody from Vegas going to get there bike to Power Commander for a free PC V with auto tune?
MChammer;47442 said:Here's how I systematically approached getting my 08 TE 250 upgraded with the Husky (Athena) 300 kit and running properly. First off, after initial break-in as the original 250 new back in 08, I installed the Power-up kit. (Without the power up, the bike ran ok, but not great). For "Stossy", the power up consists of removing the O2 sensor from the exhaust pipe, plugging the hole with the brass plug/washer, and fitting a jumper plug in the electrical connection that the O2 sensor used to be plugged into under the gas tank. On the 08's the catalytic convertor was in the muffler, so they gave you another Arrow muffler with no catalytic convertor - in the 09's the catalytic convertor is in the exhaust pipe just before the muffler - remove it and put the stock muffler back on. Lastly, make sure the throttle stop is out - mine was already removed by the dealer. When I put the 300 kit on this year, I made the mistake of replacing my 08 250 ECU with the new 300 ECU supplied from Husky with my kit - leaving it in power up mode, it ran poorly. Also, because the new ECU was essentially one from the 09 310, it wasn't compatable with my 08 bike dash...the neutral light kept flashing. I took the 300 ECU off and replaced it with my original 08 250 ECU so the dash functioned properly, and even though it was thinking it was firing a smaller 250, it ran better than with the 310 ECU, but not great. My problems were that it surged terribly at lower RPMs and backfired terribly on decelleration (both because of a too lean condition in my case). I should add that after the install, the dealer did set the TPS correctly and made all the proper ibeat adjustments before I did all my work. After talking to Dynojet about my particular setup, I installed a Dynojet Powercommander III designed for an 08 TE250 - even though my bike was now a 300. They admitted they had no fuel maps for my setup and said I'd have to (in their exact words) "Tune by the seat of your pants", so here's what I did. First I created my own starting fuel map by taking Dynojet's already proven fuel map for a 250 and increased all their numbers by 20% - figuring I had 20% more motor to fire - and uploaded it to my Powercommander. I then took a silver Sharpie marker and put a small dot on the rubber flange of my throttle grip - close to the plastic throttle housing. Directly beside that dot, I put a line on the throttle housing so they lined up. Then I opened the throttle to 100% and again put a line on the throttle housing across from the dot on the rubber grip. Next I measured the total distance between the 2 marks - 0% and 100% on the throttle housing and duplicated that with marks on a piece of paper (about 2" long). Using a ruler, I then made marks on that piece of paper at 5%, 10%, 20%, 40%, 60% and 80%. Next I lined that piece of paper up to the 0% and 100% marks already on my throttle housing, and using that silver Sharpie, added the marks for the other percentages onto the throttle housing. Now comes the fun part... Take the bike out for a spin on easy trails with the dash set to RPMs - when the bike stumbles from running too lean, look at the dash for RPMs and the throttle position and take a mental note (say, 5250 RPM at 20% throttle). Go back to the shop and richen that particular area on the fuel map, upload the new map to the Powercommander, and take it back out for a spin. When you have it running good all over, your "seat of the pants" tuning is complete. Of course it's not as scientific as the pros with a dynomometer, but it's cheaper, and my bike now runs flawlessly from lugging along like a tractor to flat-out flying. I hope this helps a few different threads on this subject.
As well as all the other changes you mentioned, on the 09 TE450 (at least on the UK model) there's also a *very* restrictive standard frame that the air filter wraps around. The power-up kit includes a much less restrictive one, basically just a bare skeleton to hold the filter in place.MChammer;47442 said:Here's how I systematically approached getting my 08 TE 250 upgraded with the Husky (Athena) 300 kit and running properly. ...
Coffee;32288 said:If I had an efi bike I can assure you much information would be flowing, I do not have one and will not be getting one in the near future. If there were time (and there is not) I would try to get with people and experiment on their bike with an ibeat & power commander.
Maybe when someone that I know well gets an efi bike that may happen.
Powellyte450;51209 said:Dean
If Ive done this rightqoute or reply to this statemeant correctly.
I am more than happy to throw a 400 mile 2008 TE 450 into this test and I am as you know 15 miles from you.
I have a large shop here and about a half acre of private test ground if you want to give it a whirl.