danbartol
Husqvarna
AA Class
I have been having an intermittent headlight/dash electrical problem/short, kept blowing the headlight circuit fuse.
To make a long story short, after weeks of trouble shooting I finally found the cause.
The mounting bracket for the coil has a sharp edge that cut into the main wiring harness and caused a short.
Make sure you take a look at your bike and catch it before it happens to you.
Wiring Harness rubbing against bracket:
Damaged harness:
Shorted wire:
The Fix:
Re-wrapped the wiring harness and added some plastic sheathing.
To make a long story short, after weeks of trouble shooting I finally found the cause.
The mounting bracket for the coil has a sharp edge that cut into the main wiring harness and caused a short.
Make sure you take a look at your bike and catch it before it happens to you.
Wiring Harness rubbing against bracket:


Damaged harness:

Shorted wire:

The Fix:

Re-wrapped the wiring harness and added some plastic sheathing.