• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

Check your ring clamps

Squidman

Husqvarna
B Class
Hi all,
I just got back from and adventure I wanted to share. I've got a 2010 TE510 that I'm breaking in. I had about 180 miles on it when I started out this morning. I did about 20 miles on some fire roads in the cleveland national park. I found a trail that went to a peak with a nice view. It was a bit narrow for me (noob) and rocky but thought I'd make it no problem. I ran out of steam about 50 yards short of the top. I didn't have room to turn around, and wasn't to confident in my ability to start from a stop on the hill and not dump off the side of the trail (steep hill). So I decided to try to walk it will feathering the clutch. Got going, bike stalled and rolled back a bit. There was some grunting groaning and substantial cursing as I tried not to fall with the bike. In relatively slow motion it took an easy tip to the left, and on top of me. I felt a substantial amount of heat on my leg, figured that would be the exhaust. I quickly pushed the bike up and the burning became a lot more intense and over a larger area. For a second I thought I had gas on me and the engine had ignited. Fortunately that was not the case. The hose to the water pump had slipped off and hot coolant was coming out of the engine block onto my leg. Long and short, I have a good set of first and second degree burns on my leg that hurt a bit. I learned a few key lessons.

1. Just because you paid a ridiculous amount of money for a dirt bike does not mean that it was put together with great quality control. I'm a bit pissed because if it was a $800 dollar made in china special, I'd expect things like loose hose clamps, but an $8000 swedish/BMW bike, you'd expect everything to be a done to high standards. Not the case. When the leg isn't as tender I'm going to tighten every bolt, screw and clamp I can find on the bike. Also going to try to double up the ring clamps on all hoses.

2. Always carry everything you'd need to do repairs. I haven't assembled a trail bag yet. Didn't think I'd need it on fire roads. Fortunately my car keys had enough to them so I could get the ring clamp back on and tightened.

3. Extra water is great! I had two liters I hadn't opened. Was able to refill the rads so I didn't have a 20 mile walk with a burnt leg.

4. Ridding solo, not the best option, but if you do, keep it simple so you aren't Sh!t out of luck and alone.

Has any one else had an water hose just slip off on their Husky?:doh:
 
Guessing you bought it new...but all bikes take a lot of nut and bolt checking the first few hundred miles...I would check everything in site from spoke nipples to bar clamps...
 
rancher1;133212 said:
BTW huskys haven't been swedish for over 20 years.

Thanks for the insight. When you are pissed cause you are layed up nursing a puss oozing leg on your couch as a result of manufacturing error, historical trivia isn't at the forefront of your mind. My point was, when you buy a high end product, you expect it to be that, high end and well put together. The comparison is not spot on, but if we are going to compare italian manufacturers, imagine buying a ferrari and 200 miles down the road a part falls off, You'd be a bit pissed wouldn't you? I agree with Racemx904 you need to go over ever bolt. But when I bought my brand new jeep I didn't crawl under the hood or go over to the lug nuts to make sure the wheels didn't fall off. Its a shame that bike manufacturers aren't meeting that same standard.

Don't get me wrong, still love my bike. Just irritated.
 
First off - I hope that your leg heals quickly. Sounds pretty painfull and like you said yourself, you have learned some lessons...

In a perfect world you wouldn't have to check little things like hoseclamps... however, it is your responsibility to check things like that and you are not going to get a whole lot of sympathy on here....

Most guys will be happy for you that you didn't seize your motor due to lack of Fluids. Sounds to me like the fall albeit slow speed ,may have put some pressure on a hoseclamp that may have held just fine under normal conditions... just the right angle of fall .....

I completely cored my left radiator in a race at Glen Helen a couple of years ago... some dude on a KXF 450 stalled on the blind side of a double... I cleared it ... right into the back end of him... you can see where his silencer went through my number plate and where his swingarm took out my radiator guard...
RADIATOR2.jpg


radiator3.jpg


FLATLANDRADIATORGUARDSARETOUGH.jpg



ran another 3 mile lap at full race pace before I discovered that I had no fluids. Killed my race for the day. Let the bike cool down and she still runs like new... 280 + hours now...

Point being that you have a very well made rugged bike. Sorry to hear about your leg and best wishes for a quick recovery...

Take some time and go over her from top to bottom and get ready to ride again!!

You should come join us for a ride sometime at Milestone or Glen Helen...

T
 
One other thought is to put together a basic Camelbak with water, a basic first aid kit, basic tool kit etc... riding the Cleveland also means that you pretty much always have cell service anywhere... partner up and ride with a buddy and if riding alone at least tell someone where you are going and an estimated time of return... it would absolutely suck to spend a night on a ridge up in the Cleveland right now... a tad on the chilly side last night...

T
 
HuskyT;133230 said:
In a perfect world you wouldn't have to check little things like hoseclamps... however, it is your responsibility to check things like that and you are not going to get a whole lot of sympathy on here....

Take some time and go over her from top to bottom and get ready to ride again!!

You should come join us for a ride sometime at Milestone or Glen Helen...

T

True enough, I suppose I was looking for a bit of cheese to go with my whine.

That looks like it was a solid hit. It does speak volumes that your bike didn't seize up. Did the bike clue you into the dry rads by running odd? or did you feel the heat/see the steam? I got used to having an engine temp gauge on my street bike, so I'm constantly paranoid about my engine temp without a gauge telling me its ok.

I'm gonna pick over her in detail and make sure everything tightened up and as it should be, as well as put together my trail bag so I don't get a repeat performance

I'm new to Riverside, moved out here from New England so I'm not sure where Milestone or Glen Helen are, but it would be great to get a chance to explore. Keep me posted when you guys are heading out. I'm a bit rusty on the dirt so I'll be bringing up the rear, but its always great to have a group to ride with.
 
Heal up. :)

I never want to ride on a track where radiator guards are a good idea :p


On another forum they have a 'flight plan' forum, where people start up threads saying they are going to ___ solo. Then they update the thread when they come back. And if they don't come back... people have a place to start looking.

Feel free to start a thread in the Get togethers & Ride Reports forum, then if possible make a tiny ride report out of it. A couple of pics would be great too.
 
HuskyT;133230 said:
In a perfect world you wouldn't have to check little things like hoseclamps... however,:professor:it is your responsibility to check things like that and you are not going to get a whole lot of sympathy on here....

Sounds to me like the fall albeit slow speed ,may have put some pressure on a hoseclamp that may have held just fine under normal conditions... just the right angle of fall .....

I completely cored my left radiator in a race at Glen Helen a couple of years ago... some dude on a KXF 450 stalled on the blind side of a double... I cleared it ... right into the back end of him... you can see where his silencer went through my number plate and where his swingarm took out my radiator guard...
RADIATOR2.jpg

radiator3.jpg

FLATLANDRADIATORGUARDSARETOUGH.jpg

ran another 3 mile lap at full race pace before I discovered that I had no fluids. Killed my race for the day. Let the bike cool down and she still runs like new... 280 + hours now...

Point being that you have a very well made rugged bike. Sorry to hear about your leg and best wishes for a quick recovery...

Take some time and go over her from top to bottom and get ready to ride again!!

You should come join us for a ride sometime at Milestone or Glen Helen...
T

Yeah you should go for a ride with people like that who know everything, you might learn something!:eek::lol:

Not sure how your inability to dodge a rider years ago has any relevance to this guys poorly inspected bike. If he said hey I wonna hear everyone elses coolant stories then you nailed it. Its almost as if your trying to steal his post... (try and keep it on topic) This guy is lucky he wasnt riding on the freeway when his clamp slipped off, sprayed hot coolant all over his body, goggles, lubed up his rear tire and killed himself. Not sure how you would justify that one :applause:

Squid I totally feel for you man. This site is full of poor suckers like us that are constantly told these bikes are bullet proof then they give us excuses like "Oh well you know its not the factorys fault for not torquing that hose clamp, its your fault because you fell and that caused extra pressure on that hose clamp, well you know which if you didnt fall it would have never seen abuse like that, I mean what do you think this is a dirt bike or something" Get used to hearing ear-fulls of whatever they want to tell you to justify theyre own opinion :thumbsdown:

If you said yeah I fell and broke my water pump I would see a logical explanation as to why your coolant would be melting your leg. It sucks someones carelessness caused you to get burned. And yeah thats why you paid top dollar for that bike is so you could hop on the damn thing and go for a rip, not do a complete tear down right off the bat and see what some knuckle head messed up. :naughty:

Good luck buddy
 
spleno1;133239 said:
If you said yeah I fell and broke my water pump I would see a logical explanation as to why your coolant would be melting your leg. It sucks someones carelessness caused you to get burned. And yeah thats why you paid top dollar for that bike is so you could hop on the damn thing and go for a rip, not do a complete tear down right off the bat and see what some knuckle head messed up. :naughty:

Good luck buddy

You summarized my point a bit better than I did. This was the equivalent of a kickstand fall. So not a whole lot of motion to really give that hose a tug. Sadly instead of just letting the bike roll down the hill (which seemed like an expensive option at the time) I tried to catch it. Now I'm pealing skin and blisters from my hip down to my knee. Crap happens on dirt bikes, that's kinda the point to some degree. The war stories are half the fun. But its tough to pony up "hey, bike tipped over, fell apart and burt the crap out of my leg". I'd much prefer to have a "I ran into a guy during a race, tore out my radiator, kept going and the bike didn't die" war story of Husky pride. My current one, not so much.

If I had bought a used 90's era or even 1 year old bike and rode out without a once over on everything, then I'd say earned my adventure and have no room to gripe. But on ride 4, to have a hose blow off, makes me think Husky screwed up. Was it major in the sense of engine failure? Nope. It became a bit major to me because I was the human mop catching the hot coolant in my lap. If Husky's new parent company BMW had cars that dropped rad hoses in the first few drives, pretty sure they'd have trouble selling cars no matter how bullet prof.

End of the day, My 510 is hands down the best riding bike I've had, and I wouldn't trade it for any other. It just stinks that for the quality bullet proof engine, top equipment, suspension and quality geometry etc,.. they don't go over the details to make sure it was put together properly (did I mention its leaking oil out of the top of the valve case, further affirming my lack of confidence in factory quality control) Great bike, great design, engineering the whole nine. Just need to dot I's and cross T's when you are asking top dollar for your product.
 
Squid-the reason you dont have to check every nut and bolt on a car is you dont drive then across the dez or woods at break neck speeds...if you did you would be under it tighten up everything...

and I guess I am just use to checking every nut and bolt I cn see every ride...yes even clamps...just part of maintainance...

also on a car they arent worried about using light materials...these light materials like alluminum tend to stretch...so just check stuff over...

good luck with the burns..they suck..i had a 87 430xc that the pipe burned the crap out of my leg and took forever to heal right....
 
Hope you get well without too many side effects ... I ride alone sometimes and cut the risky stuff out 98% ... If I have to think about it, I don't do it for safety ...

Yep, it is accepted by many and total BS that new bikes are put together poorly ... Reflects poorly on dealerships the bike came from ... In your case, it was really bad ... Same as the BS setup for forks with incorrect springs that need 2-300$ work out the door ...

Yep, after the bike is not new anymore ... You gotta check it all over each time ...
 
Squidman;133214 said:
Thanks for the insight. When you are pissed cause you are layed up nursing a puss oozing leg on your couch as a result of manufacturing error, historical trivia isn't at the forefront of your mind. My point was, when you buy a high end product, you expect it to be that, high end and well put together. The comparison is not spot on, but if we are going to compare italian manufacturers, imagine buying a ferrari and 200 miles down the road a part falls off, You'd be a bit pissed wouldn't you? I agree with Racemx904 you need to go over ever bolt. But when I bought my brand new jeep I didn't crawl under the hood or go over to the lug nuts to make sure the wheels didn't fall off. Its a shame that bike manufacturers aren't meeting that same standard.

Don't get me wrong, still love my bike. Just irritated.

It's funny that you use the Jeep as a comparison. I could tell you horror stories about my Wrangler. I spent much more time working on that POS than my Husky...
 
Or my Kawasaki that dropped a valve at 13 miles.

Or my Honda TRX450R that lost 2nd gear on the 2nd ride...
 
When I bought my first italian bike, I was amazed nothing fell off! Now on my 3rd Husky and still in disbelief! Italians are famous for passion, design and performance, not reliability. Check you manual, I'm sure it says something about regularly checking over the bike, it's common knowledge to experienced dirt riders of all brand bikes that things loosen after the first couple of rides, vibration is the major culprit.
It sucks that you got hurt, but just remember that chicks dig scars, hope you heal well.
 
Check your sprocket bolts (before they chew a groove in your swingarm) and sub frame bolts as well. Crap vibrates and is knocked loose, we hammer bikes. Huskys overall are very well put together and long lasting. I ride this brand largely because i think they are built tough for the off road crap I hammer them through. :cheers:
 
Twatty;133288 said:
When I bought my first italian bike, I was amazed nothing fell off! Now on my 3rd Husky and still in disbelief! Italians are famous for passion, design and performance, not reliability. Check you manual, I'm sure it says something about regularly checking over the bike, it's common knowledge to experienced dirt riders of all brand bikes that things loosen after the first couple of rides, vibration is the major culprit.
It sucks that you got hurt, but just remember that chicks dig scars, hope you heal well.

Exactly. And, I think squidman was getting that point until spleno1's juvenile post seemed to point him in the wrong direction again.

It really only takes a couple of minutes to go over your bike to make sure everything is tight. Things will loosen up, even with casual trail riding.
 
Had the '08 TE 250 in the back of the truck at a stop on the way home from the dealer. Literally just touched the skid pan and a bolt fell out. The other 3 removed with my fingers. Sadly some nuts and bolts need a wrench before the first ride. Sorry to hear of your burns. Hope you heal up nice and fast.

Anti-seize on the chain adjuster and fork bolts right away.
 
Did you get the bike in a crate or did you get it from a dealer?

Think about getting a SPOT if you're prone to going out alone. 3 modes of communication, 1. I'm here, 2. I'm here but need non-emergency assistance, and 3. 911.

Carry it on your person, not the bike.
 
Squidman;133236 said:
True enough, I suppose I was looking for a bit of cheese to go with my whine.

That looks like it was a solid hit. It does speak volumes that your bike didn't seize up. Did the bike clue you into the dry rads by running odd? or did you feel the heat/see the steam? I got used to having an engine temp gauge on my street bike, so I'm constantly paranoid about my engine temp without a gauge telling me its ok.

I'm gonna pick over her in detail and make sure everything tightened up and as it should be, as well as put together my trail bag so I don't get a repeat performance

I'm new to Riverside, moved out here from New England so I'm not sure where Milestone or Glen Helen are, but it would be great to get a chance to explore. Keep me posted when you guys are heading out. I'm a bit rusty on the dirt so I'll be bringing up the rear, but its always great to have a group to ride with.

Squidman , welcome to SoCal... we would love to have you join us for a ride sometime... will let you know the next time we all go out..

T
 
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