• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

Can worn starter brushes cause slow turn over of the motor, anyone source starter brushes?

OlderHuskyRider

Husqvarna
Pro Class
I've got the right side exhaust valve to the tightest I could get it, and no help.

Also, the ADC is working perfectly, I rotated the engine until I saw the ADC lobe hit the ear on the rocker arm, I stopped, and the ADC ring was jammed up perfectly, opening the exhaust valve.

A few months ago, my friend bought and sold a 2007 TE250, and I couldn't believe how fast that bike turned over with the e-start.

My bike turns over VERY slowly, and I already bought a new battery, even hooked the 2 batteries inline as a boost, no help.

Also, today I noticed that the e-start, when I can actually get it to overcome the compression stroke, will NOT even actually start the bike even though it is turning the bike over. I am thinking, it is not even turning the bike over fast enough to start it AT ALL, because I can pull the kicker out and it will start instantly.

Has anyone ever had worn starter brushes cause slow turnover, this problem has advanced slowly over many months. Bike has almost 17,000 miles on it and ALOT of use of the e-start.
 
i had the same problem with my 449,grim starting. try tapping the starter motor while hitting the start button. if she fires up its likely to be worn brushes. i pulled my motor off cleaned it and fitted a new set off brushes,starts great now. i paid about £30 for a new brush kit in the uk. if you are stuck i can try and source brushes for you.
 
forgot to mention at first i thought it was my battery and tried others, but then tried the starter motor tap whilst pushing the starter motor button lol.
 
Worn brushes will also burn and pit the commutator causing further performance loss, especially when max torque is needed to get it turning. Get some fresh brushes and fine sand paper ~400 grit. Touch the sandpaper to the comm while turning the motor by hand to get the pits out or at least reduced. Don't want to take too much material off. Then hit it with Brasso until it's nice and shiny. That will make it like new and won't cause excessive wear on the new brushes.
 
I've got the right side exhaust valve to the tightest I could get it, and no help.

Also, the ADC is working perfectly, I rotated the engine until I saw the ADC lobe hit the ear on the rocker arm, I stopped, and the ADC ring was jammed up perfectly, opening the exhaust valve.

A few months ago, my friend bought and sold a 2007 TE250, and I couldn't believe how fast that bike turned over with the e-start.

My bike turns over VERY slowly, and I already bought a new battery, even hooked the 2 batteries inline as a boost, no help.

Also, today I noticed that the e-start, when I can actually get it to overcome the compression stroke, will NOT even actually start the bike even though it is turning the bike over. I am thinking, it is not even turning the bike over fast enough to start it AT ALL, because I can pull the kicker out and it will start instantly.

Has anyone ever had worn starter brushes cause slow turnover, this problem has advanced slowly over many months. Bike has almost 17,000 miles on it and ALOT of use of the e-start.

I didn't see this thread but I suggested brushes in your other thread. Tight bushings/bearings are important too.
You can check to see if any of the windings are open or go to ground.
 
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