• 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     WR = 2st Enduro & CR = 2st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

125-200cc Anyone Have A 09+ Cr125 Service Manual Or Torque Sheet?

P

PC.

Husqvarna
AA Class
Going to tear my bike down soon, but have no clue what any of the torque specs are. Does anyone happen to have a factory manual or factory torque spec sheet for this bike?

I have the factory torque sheet for my WR300 and I'm sure the values will be close, but I'm anal and want the real deal. Anyone got it?

And if anyone needs this info for the 300 please PM your email address and I'll send you the PDF file.

Thanks!
 
I have a 9 page pdf torque guide for the '08 WR125 that I have been using for the '09 WR.

I have sent this to others and would be glad to send it to you...

pm me with a email address and I'll attach.

I also have a 44mb file of the full shop manual for the same machine. Don't think I can send it all, but if
there are portions of it you need I could figue out how to get that to you...
 
I would like the 09 data also. I have been using my 06 manual. Why did Husky remove the torque specs anyway? The owner manual is bad enough and they went out of their way to make it worse.

Anyway, for the older user/parts/service manuals they are available to download at a number of sites. I think you will find them if you search here or TT.
 
its tough, the 08' is not identicle. I scoured the web for my 09'. I made an excel spreadsheet as best i could but its not right still. What really bums me out is the motor mounts and head stays on the 09', the head stay brackets break and husky keeps cranking out replacements, but they dont send a sheet or have the dealers pass on a recomended torque for mounting?? Crazy. I will try and post up the torque cheat sheet i made for my CR. NOne of the links to the 09' WR manual downloads work for me.
 
09' CR125

FRONT END
BAR CLAMP PINCH 21’#
BAR MOUNT LOWER 15’#
UPPER STEERING STEM NUT 60’#
UPPER FORK CLAMP 18’#
LOWER FORK CLAMP 14’#
AXLE PINCH BOLTS 7’#
MOTOR
HEAD BOLT 15’#
CYLINDER BASE STUD 15’#
OIL DRAIN PLUG 17’#
STATOR BOLT’S 6.5’#
ROTOR NUT 55’#
CLUTCH HUB 21’#
CLUTCH SPRING 5.5’#
WATER PUMP PINION 36’#
M8 MOTOR MOUNT THROUTH BOLTS 27’#
FRAME
SUBFRAME BOLTS 19’#
REAR BRAKE PEDAL 31’#
REAR BRAKE PUMP 7.5’#
BRAKE PEDAL CAM 14’#
REAR SHOCK BOTH ENDS 36’#
12M LINKAGE BOLTS 73’#
TANK HOLDOWN 16’#
FRONT DISK BOLT’S 10.5’#
CALIPER BANJO BOLTS 17.5’#
 
Thanks pahusky and montgob1!

I've done something similar to your spreadsheet for the 300. Once I crack the code of Husky's Italian to English translation I'll write down the part name and what torque spec I used. I usually aim for the middle of their torque spread listed.

Maybe I'll do the same as you and post it in here for archival purposes and others to see.
 
For those interested, here is the 2008 WR/CR 125 torque specs from the workshop manual.

Since there are multiple languages, you will want to look at every other table for the English items. It is best if you just print it out and highlight the English rows for quick reference.
 

Attachments

montgob1 said:
09' CR125

FRONT END
BAR CLAMP PINCH 21’#
BAR MOUNT LOWER 15’#
UPPER STEERING STEM NUT 60’#
UPPER FORK CLAMP 18’#
LOWER FORK CLAMP 14’#
AXLE PINCH BOLTS 7’#
MOTOR
HEAD BOLT 15’#
CYLINDER BASE STUD 15’#
OIL DRAIN PLUG 17’#
STATOR BOLT’S 6.5’#
ROTOR NUT 55’#
CLUTCH HUB 21’#
CLUTCH SPRING 5.5’#
WATER PUMP PINION 36’#
M8 MOTOR MOUNT THROUTH BOLTS 27’#
FRAME
SUBFRAME BOLTS 19’#
REAR BRAKE PEDAL 31’#
REAR BRAKE PUMP 7.5’#
BRAKE PEDAL CAM 14’#
REAR SHOCK BOTH ENDS 36’#
12M LINKAGE BOLTS 73’#
TANK HOLDOWN 16’#
FRONT DISK BOLT’S 10.5’#
CALIPER BANJO BOLTS 17.5’#
Click to expand...

That is a good list, thanks. Would you happen to also have the swingarm torque?
 
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