• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

449/511 power upgrades.

Oh and I emailed the flat track guy but he hasn't logged in for a month. Hopefully he has some ideas. He had said they were getting really good gains
 
Glad to see them go to a good home. I can't wait to hear how it does on the dyno. I have heard the 476cc jug will give you torque but no power. I hate how the TC falls on its face at high RPMs. You really need to pick your gearing since the gear box is so short and no power up top. Halls is also cleaning up the heads and making a little more power. Heard the FMF flows well almost as well as the Pro Circuit, but man they are both hideous to look at. I was thinking about the FMF header with my akro and the PCV and go back to the dyno see if I can get a hp or two. My last pull on my 2013 netted 43.89hp with max power around 8000rpm, on a pretty hot day. I can hold my own against 55-60 hp bikes but not on big tracks. Every little bit helps. I have 30hrs of hard riding on my 2013 TC449 and it is still doing really well. winter will be tear down time.

What crank mod are you doing?
When Ty was racing the 449, the FMF out produced the pro circuit pipes. If you want pretty, go Akro. Horsepower is the rate of acceleration, torque is power, the more torque you have, the faster you will pull those gears on the big track. I can build you a TXC511 engine that will compete with the big boys and swap your transmission for a six speed (same ratio, just one more gear). That is the most powerful engine Husky made of the 449s.

The crank mod allows more oil to pass by the main bearing. The crank shafts on these engines over heat and often seize. They cannot be rebuilt. Running SS filters and 0W40 oil considerably increases the longevity of the bearings by increasing cooling/flow, especially those which are fed by the tiny oil spray nozzles.
 
If you want pretty, go Akro.
mmmm pretty...

I still reckon something was off with that Full Ti EVO system you got a hold of, the ones me and the guys have over here (Akra branded not Husky/Akra) are insanely loud, like loud enough to be the only bike black flagged out of 60 at a track day loud!
 
mmmm pretty...

I still reckon something was off with that Full Ti EVO system you got a hold of, the ones me and the guys have over here (Akra branded not Husky/Akra) are insanely loud, like loud enough to be the only bike black flagged out of 60 at a track day loud!
This is true. I remember the one you have is pretty wide open. I'm not that loud with my insert, but my friends say they can hear me coming miles away. haha
 
With the insert he Akra came with you can hear the induction nosie from the airbox over the exhaust it's that restrictive. I've bought 2 more inserts for various tracks, enough to get me under their noise limits and keep the police happy when on the street. Run it open when there's no noise limits :D along with ear plugs...
 
I ran the insert in my Akra system for one ride before ripping it out.
So much better! And abnoxiously loud!

I'm going to price up the 511 jug kit and get a quote from Powerflow for head work.
 
Make sure APL knows that you are adding 29cc to the combustion chamber.


Any recommendation on someone who reworks these husky heads a lot? or are you just doing your own? Also have you swapped in the transmissions at all yet? Heard a bunch about BMW trans swaps. Not sure if its worth it or not if the power upgrades and trans swap is $2-3K. I'll just wait for the new bikes to come out in buy one of them!
 
Any recommendation on someone who reworks these husky heads a lot? or are you just doing your own? Also have you swapped in the transmissions at all yet? Heard a bunch about BMW trans swaps. Not sure if its worth it or not if the power upgrades and trans swap is $2-3K. I'll just wait for the new bikes to come out in buy one of them!

I added a ZipTy factory ported TC head to my 511 and had the combustion chamber reground to match the additional cc's. We also lightened my piston which increased the HP due to the lighter mass. Ty is the best person I know of, especially on the Huskys. I added the BMW transmission (hence my WR511) which is both primary and secondary gear sets, shifter forks and shifter drum. I wouldn't add that to your transmission for your racing, I would use the 6 speed TE transmission. This will allow you to drop a CS tooth and keep the same top speed giving you greater torque through the gears.
 
Can the 449 cylinder be bored to suit the larger piston?
Originally, SpeedBrain created a 480cc over bore kit for the G450x and that evolved into the 478cc 511. It's possible, but by the time you bored and re-plated hassle, you could just buy the upgraded cylinder. 29 cc's doesn't seem like much, but adds 7.46 NM (5.5 FTlbs) of torque and that is significant.
 
Hey all,

I now have my SMR 449 going pretty fast with the following:

TC airbox lid
PC5
Full Akra evo system.

Just wondering what's next? :P

What other things can be done to make this bike even quicker?

TC cams?
Port n Polish head?
Injector?
Airfilter?

Cheers,
Kane


G'day Super5onic88,

My '11 TE511 has:
  • Open air box.
  • PC5+AT. (using ignition advance from Tinken maps, cheers!)
  • Oz Akro "racing" exhaust with spark arrestor removed.
  • Stock gearing.
This bike rips. It goes harder than my '08 510. Hits redline in top gear. Power wheelies in 4th, effortlessly.
I'm wondering if you are expecting too much from your 449? I have my 630 for the kind of things you seem to be looking for in your 449.
Even for a longish stroke big single it revs freely. (has PC5 too by the way).
But no there's no substitute for displacement though. I don't expect things from my 511 that that 630 can produce.
No disrespect here but it just seems that you want TE630/KTM690 size power from way less cc's? You're not going to get that unless it can rev to the moon, or make more torque via displacement.
Just my 2 cents. :cheers:
 
I'm in no way dissapointed in the power my 449 makes, I love it.
I just wanted to get a list going of the potential mods we can do to our machines to make them insane. If money was no object kinda deal.

Lets face it. We all love Moar Powah! :D
 
Anyone done any good power upgrades or rebuilds lately? Season is coming to an end and its going to be rebuild time soon.
 
The flat track guy pm me and said...


sorry,i didn't have access to my p.c.lately
i got the cam regrind (webcam)head ported and throttle body bored out
on the dynojet i went from 44 h.p. to 52h.p
my dyno give a good stock honda 49h.p.
at this point it is hard to get anymore out of it because of the availability of hard parts
but the bike is flawless,very reliable and it is fast for what the number shows
call Brad Keeney at KB5industries
to me i am still underpower for what We're doing but it's working
i need like 60+ h.p.


Basically he is in the same boat as you. If you contact the guy he recommends maybe you can get a little more out of it though.
 
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