Finally took a look at the jetting on the 125 and found one of the carb top bolt holes is stripped out. Its the smaller length of the two. This is a bummer as I'm chasing down an off-idle bog. I can snug up the bolt, but if I continue to tighten it, it goes loose, then snug, then loose. I installed it in the tightest spot I could, tightened up the other bolt and called it good for now.
Not sure if that would cause an air leak, but its surely not helping. Not sure what I'm going to do about that. Was considering an APT Smartcarb or Lectron at some point, so this may hasten the purchase.
For the jetting, the bike came to me set up like this:
- Main: 380
- Pilot: 30
- Needle: 6DJ8-60, clip 3rd from top (middle slot)
- Air screw: 1-1/2
The idle on the bike seems to be set high, but I left it alone for the moment. My KTM 125SX I had the idle a bit lower and it ran great that way.
1st changes:
- Main: 380 - left the same since it was ripping on the top
- Pilot: 25 - saw some guys were running this, plus it was starting cold without any choke, so thought I would go a bit leaner.
- Needle: lowered the needle to 2nd from top to try to lean it up a bit off idle.
- Air screw: 1-1/2- bike seemed to like it best at 1-1/2 so left it there after warming it up and fiddling with the air screw.
Other variables: temps, today its about 50 and very foggy (humid?). When I last rode it was closer to 60-65 and sunny.
Result: the bog seemed to be worse, just cracking the throttle in the driveway it was bogging slightly. It was not doing this at all previously, the bog would only show up under load on the trail. I did not get a chance to ride it. Mid and top seemed fine.
2nd change: raised the needle two slots to fatten it up, so it is now at the 4th position from the top, left everything else the same. Air screw seemed to again like being at 1-1/2.
Result: the off idle bog was basically gone. So cracking the throttle from idle it gave a nice instant response. Seemed to run fine on the mid and top. But it ran this way in the driveway with the original configuration, so I can't be sure I've improved the bog situation until I get it on the trail.
I am going to try to take it out for a ride tomorrow and see how it goes. Hopefully the bog is significantly reduced, or better yet gone, as I'm reluctant to pull the slide too many times now with that stripped out bolt hole in the carb body.
I will report back how it goes.