1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

125-200cc Wr 250 Wont Shift To 4th Gear

Discussion in '2 Stroke' started by Michal Hajdu, Jul 20, 2020.

  1. Michal Hajdu Husqvarna
    B Class

    Husqvarna Motorcycle:
    WR 250
    Other Motorcycles:
    Aprilia Rx 125 , Jawa 175 450 DeLuxe
    Yesterday I got a new bike . Its a 1999 wr250 . When i took it for a ride i could only shift up to the 3rd gear . So what should I check or replace?

    Attached Files:

  2. Dirtdame Administrator

    Location:
    Rock Springs Wy
    Husqvarna Motorcycle:
    11 WR300,13 WR125,18 FE501
    Other Motorcycles:
    17 Beta Xtrainer
    Generally, a shifting fork that gets bent from crashing can create that sort of problem.
  3. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    I would put it on a stand to get the rear wheel free
    then try shifting through the gears while running the wheel front and back
    it will be more relaxed and can tell if the shifter feels bound like a bent fork
  4. Michal Hajdu Husqvarna
    B Class

    Husqvarna Motorcycle:
    WR 250
    Other Motorcycles:
    Aprilia Rx 125 , Jawa 175 450 DeLuxe
    Shifter feels like if im in the highest gear , like there is no other gears
  5. wrx Husqvarna
    Pro Class

    Location:
    845 newyork
    Husqvarna Motorcycle:
    1973 to 1986 husky's various models
    Other Motorcycles:
    RM -250 / Buell / Penton 400 mc5
    very bent shift fork
  6. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    yes it's a bent fork
    what happens is the shift drum loads up against the fork and if it won't move the drum won't rotate, hence the shifter feels like it hit a wall
  7. Michal Hajdu Husqvarna
    B Class

    Husqvarna Motorcycle:
    WR 250
    Other Motorcycles:
    Aprilia Rx 125 , Jawa 175 450 DeLuxe
    Shifting forks from cr250 will be good? or from wr125?
  8. Michal Hajdu Husqvarna
    B Class

    Husqvarna Motorcycle:
    WR 250
    Other Motorcycles:
    Aprilia Rx 125 , Jawa 175 450 DeLuxe
    So When the bike was on the Stand and tried shifting and the problém is that the shifter doesnt return to the originál position . Its 1-2 cm higher or lower . When I return the shifter i can shift to another gear . Can it happened from just sitting ? Because the last owner rode it just 50km in the last 4 years .
  9. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    are you saying that on the stand and some monkeying around you got past 3rd gear??
    since the bike is not in good service I see 2 choices, park it or gut it like a fish
    I would pull the clutch cover and take a hard look at the shifter parts if it did shift when you finagled it, besides that comes off anyway if going deeper
    I wouldn't put my hopes too high but mechanical things can surprise us from time to time
    Chisler likes this.
  10. Chisler Husqvarna
    AA Class

    Location:
    British Columbia, Chilliwack River Valley
    Husqvarna Motorcycle:
    2010 WR 300 Husqvarna
    As said .... remove the bolt to the shifter completely.. remove the shifter.... then remove the clutch cover and have a look see....
  11. Chisler Husqvarna
    AA Class

    Location:
    British Columbia, Chilliwack River Valley
    Husqvarna Motorcycle:
    2010 WR 300 Husqvarna
    Then with the clutch cover off ... reattach your shifter.... put it in first gear .. with your hand on the shifter push it down...
    remove your hand .... let us know if it springs up
    Dirtdame likes this.
  12. Michal Hajdu Husqvarna
    B Class

    Husqvarna Motorcycle:
    WR 250
    Other Motorcycles:
    Aprilia Rx 125 , Jawa 175 450 DeLuxe
    So I changed the oil in the transmission and there was mixed oil with water , so im in the middle of flushing the transmission and it seems better , shifter returns most of the time
  13. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    you might need to change it more than once if it's so nasty to stop the shifter from free movement
    Dirtdame likes this.
  14. Chisler Husqvarna
    AA Class

    Location:
    British Columbia, Chilliwack River Valley
    Husqvarna Motorcycle:
    2010 WR 300 Husqvarna
    For a flush I’ve used automatic transmission fluid ... can you go thru all the gears now.
  15. Michal Hajdu Husqvarna
    B Class

    Husqvarna Motorcycle:
    WR 250
    Other Motorcycles:
    Aprilia Rx 125 , Jawa 175 450 DeLuxe
    yes i can go thru all the gears
    Chisler likes this.
  16. Chisler Husqvarna
    AA Class

    Location:
    British Columbia, Chilliwack River Valley
    Husqvarna Motorcycle:
    2010 WR 300 Husqvarna
    Good to hear ... flush it a couple times with the ATF fluid .... 800ml of oil .. this is what I use to flush mine ... 6A6D21A2-F619-4D0F-83A4-76BF7A644B22.png

    Usually a ride or two then drain