• Husqvarna Motorcycles Made In Sweden - About 1988 and older

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

Weisco 250 husky piston(air cooled)

Bigbill

Husqvarna
Pro Class
I got a free new piston with a bored cylinder. I contacted wiesco on the piston cylinder clearance. They said .002" now. What say you? And .011" to .015" ring gap.
 
.002 is too tight. I had a penton that was bored to that spec. It kept locking up on the parade lap at Unadilla last year. Got home and had it honed another thou and it was good.
 
I got a free new piston with a bored cylinder. I contacted wiesco on the piston cylinder clearance. They said .002" now. What say you? And .011" to .015" ring gap.

.002 is for liquid cooled engines. Air cooled requires at least .003
 
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I was thinking he gave me specs too tight I did say air cooled 77 to 84.

I'm thinking between .003" to .0035" I can adjust the great driven hone to any amount. That's only .002" on a side.

There's no specs. No service limit specs.
 
I finally dusted off my measuring tools. I purchased this cylinder bored/honed with a new piston. It measures .004" clearance. I was figuring like you guys said .003"/.0035" but .004" would be the max. I think it's good to go. I didn't bore it but I'll live with it.

I think about it this way .004" is .002" on a side. .002" is one hair on your head.( they run between .002" to .0025 average) that's not much.
 
I like to relate to things everyone would understand.

Food for thought,,,
I built dynamometers that had the torque of 27 Chevy 427 engines. We would put electric motor against electric motor testing the torque capabilities and torque curve for elevator motor new designs. 27 427 bigblock chevy engines.
 
Stock Mahle and Wiseco pistons are both forged so they will have similar clearance specs, but a cast piston will need much more, probably 50% more. That was my point, the piston clearance really has nothing to do with the engine it is going in, it is tied to the bore size and the material the piston is made of.
 
In car engines forged pistons expand more the forged pistons get .005" clearance while the cast pistons get .002" clearance.
 
Yes, you are right I had it backwards, cast expand less. The point is the clearance given by Husky in their manual is only useful for the stock piston or a piston of he same material.
 
.008 clearance on my 84 250WR engine when I got it even though it ran only showed 100 psi on a compression test. I am sure the rings were worn as well. I have since found there was a trend among POs of that bike showing that topends were neglected to the point of having a piston skirt break off and fractured the 250 web in the crankwell. Because of the 430 wall being intact there was never any pressure loss
 
Well I have a few 78/79 250 engines a wr and cr. Both will get new crankbearings, new seals, bored/new piston and gaskets. I like to rebuild it and forget about it. Crankshaft inspected for play and the tranny inspected. I have a few 390's and 430's to rebuild too.
 
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