1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

TE449 - Headlight and turn signals not working

Discussion in '4 Stroke' started by danny318, Nov 30, 2013.

  1. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    The headlight and both front and rear turn signals will not come on. Any pointers for where to start looking? Is there a single fuse for all of them, or a single plug if unplugged would take out all of them?
    Thanks in advance
  2. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    You do know that they require the motor to be running to operate.
  3. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    Yes, this is while running sir.
  4. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    If the fuse is good then check the relay.
  5. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    The fuse must be good because the dash still works, and if I read correctly it controls that too.

    I'll test the relay next, when I can pull that nest of wires apart.
  6. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    I just went to my shop and pulled the 10 amp fuse on my bike. It disabled the headlight and turn signals but the dash still worked. I hope that helps. Good luck.
    Tinken and danny318 like this.
  7. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    Cool man, you were right, fuse is blown.

    Now is this a standard type of fuse I should be able to get at the hardware/autoparts store?
  8. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    Yes, auto parts store.
    danny318 likes this.
  9. bigmo Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE449
    Unless you loaded up the DC side, you may have a problem. I cannot say if it is the same, but on my brand new 449, one of the wiring harnesses mid-bike was misrouted, melted and shorted out. Result was random fuse pops on the fuse next tot he headlight (all the DC stuff). Not sure if there is a bulletin out, but my dealer was able to knock out the warranty repair in one day...sort of makes me think this is a reoccurring problem.
  10. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    Thanks. It may have blew when I shorted a tool against the battery positive lead. I'll replace it if and if blows again I'll know I have another problem.
  11. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    Well the new fuse lasted about 30 seconds. It blew when the blinkers were on, or when I pressed the blinker switch down to turn them off.
    Any advice on how to diagnose this?
  12. bigmo Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE449
    Are you close to a dealer (or have a good relationship with one)? They may be able to check and see if there is indeed a bulletin. I fully expected my electrical gremlin to take a LONG time to find...but they had .4 hours of labor down...makes me think they knew exactly where to go.

    I wished I would have paid more attention, but I know it was a misrouted wire bundle mid-bike.
  13. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    I can check wires and things like that, I just don't know the troubleshooting method for finding the grounded circuit, if that's what it is.
    I'll figure it out
  14. bigmo Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE449
    I would start by disconnecting all non essential stuff - all the lights, horn, etc.. Get it down to just the AC and DC charging circuit and see if you can hold the fuse. Then add them back in one at a time and retest.
    danny318 likes this.
  15. Tinken Husqvarna
    Pro Class

    Location:
    Hesperia, CA
    Husqvarna Motorcycle:
    MY12 WR511
    Other Motorcycles:
    Yamaha
    I would check the switch controls for shorts.
    danny318 likes this.
  16. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
    Might be the switch. I've got all the lights/blinkers disconnected and it still blows when I press the switch for the blinkers.
    I've got that apart, but not sure how that blinker control part of the switch comes apart.

    ---
    Got the switch all apart and it looks brand new and nice and clean. Fuse still blows now as soon as I start the bike, so I gotta start taking the wire harness apart near the headlight I guess.
  17. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    According to the wiring diagram in the 2012 work shop manual these are the items fed directly from the 10 amp fuse.


    Front stop switch
    Back stop switch
    Blinker module then to the blinker switch
    Horne switch
    Headlight switch, high/low/passing


    These items are fed with a G/BK wire (Green/ Black)
    danny318 likes this.
  18. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
  19. danny318 ___________

    Location:
    MA
    Husqvarna Motorcycle:
    '13 TE449
    Other Motorcycles:
    TTR230, '72 CT90
  20. Radar Husqvarna
    Pro Class

    Location:
    Southern Nevada
    Husqvarna Motorcycle:
    2012 TE449
    Good job. That is one of the reasons I wrapped my exhaust.
    danny318 likes this.