Loss hydraulic oil in the engine by the clutch actuator

Discussion in '610/630' started by Rotax_655, Mar 28, 2016.

  1. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    The clutch lever was very slow today I opened the lid and found the empty tank clutch I think I Have the ' actuator clutch broke Leaky hydraulic oil in the engine You have tips ? I can replace the o-ring which is in the piston ?
  2. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    Tank clutch empty

    Attached Files:

  3. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    You can replace the o-rings, or replace the slave cylinder with a factory part or the improved version from ZipTy racing.
  4. mjskier Husqvarna
    AA Class

    Location:
    Northern Colorado
    Husqvarna Motorcycle:
    2011 TE 630
    Other Motorcycles:
    2012 KTM 990 SMT
    Are you sure you are not losing fluid at the master cylinder? Mine leaks at the piston (the previous owner even gave me a replacement piston and o-ring that I haven't had a chance to install yet)
    Apparently it is a common issue: google "husqvarna te 630 clutch master cylinder" and you'll find multiple links (including several to this forum)
  5. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    the loss is definitely from the actuator on the engine crankcase .
    I'll try to fix it with a new o-ring or even better x ring 23,52x1,78
  6. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    The parts

    Attached Files:

  7. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    this is my purchase today

    Attached Files:

  8. bushwa Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    Honda Hawk Gt
  9. Jason Lainesse Husqvarna
    B Class

    Location:
    Alberta
    Husqvarna Motorcycle:
    SM 630
    ive got a used one that's still good
  10. Philthy Husqvarna
    A Class

    Location:
    Mackay, Australia
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    Yammy WR250f
    If its leaking into the engine oil, I assume the problem is in the slave cylinder. How do you know its in the engine oil?
  11. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    I 'm sure the hydraulic oil and ' ended up in the engine because there was no esterma loss of hydraulic fluid outside the motor
  12. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    If it's not down the side of the engine or all over the handlebars, that's about the only place it could be going, and there's only a single o-ring on the stock piston..
  13. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    Sorry guys because I have to wait more than 5 days to see published my posts here on this forum ? in this way it is very difficult to talk with you !
  14. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    well that sucks...
  15. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    assa a italianoChiudi schermo interoHydraulic oil clutch I wanted to buy an ISO VG 32 oil with high viscosity index mineral.
    This oil is comparable to a SAE 10 .
    the best is the " Arnica 32 " , but only available in packages of 20 liters .
    alternatively try to find similar oil of this type .
    Mobil ATF 220
    Tutela GI / A
    Castrol DX2
    Total fluid ATX
    Tamoil 2D ATF
    are all mineral-based oils
  16. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    More photo

    Attached Files:

  17. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    about 85 hours of operation
    mileage 2500
    The problem is Only the original oring demage.....
  18. M-Coupe99 Husqvarna
    AA Class

    Location:
    Renton, WA
    Husqvarna Motorcycle:
    2020 FE 501S
    Other Motorcycles:
    BMW S1000RR
    About 4 months ago I noticed my clutch lever was very soft and barely engaging the clutch. I checked the fluid reservoir and it was practically empty. There is no sign of leakage up by the master cylinder beneath the reservoir so my guess is that it is leaking near the engine crankcase. I refilled the reservoir and it still works normally so it appears to be a slow leak.
  19. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    The hydraulic oil of the engine is a problem!
    Replace the oring as soon as possible
  20. KXcam22 Husqvarna
    AA Class

    Location:
    Kamloops, BC, Canada
    Husqvarna Motorcycle:
    2011 SM630, 2017 300XC
    Other Motorcycles:
    08FZR6;07CRF450;98CBR900RR;02KTM200
    My orange bike did that once. A great place to get metric orings is a hydraulic shop. They have metric kits and sell individual ones for cheap. Cam.