1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Leaking base gasket?

Discussion in '4 Stroke' started by default, Jun 26, 2017.

  1. default Husqvarna

    Husqvarna Motorcycle:
    2004 SM450R
    I recently purchased a 2004 SM450R, and it almost immediately developed an oil leak. From what I can tell, it's leaking from the cylinder base where it meets the case. Could there be any explanation for this besides a bad base gasket? Any other solutions besides a tear down to replace the gasket?
    thanks
    default
    [IMG]
  2. R_Little Husqvarna
    Pro Class

    Location:
    NJ
    Never seen that before. Oil leaks are hard to diagnose some times.

    Make sure it is not leaking down from the valve cover.

    The DR650 had an issue with base gasket oil leaks. the fix was to clean the area and cover with a thin film of silicone. That stopped my leak for 4 years.
  3. ghte Husqvarna
    Pro Class

    Location:
    Bright, Victoria Australia
    Husqvarna Motorcycle:
    2 x 310's, 2016 Beta 480, SWM RS650
    Other Motorcycles:
    2016 Multi ,Griso1100, Monster695
    Clean it thoroughly and ride and revisit. R. Little is quite correct, oil can migrate quite easily from other areas.
  4. PawPaw Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2013 TC 449
    Other Motorcycles:
    Honda Crf450R + old CB750
    From the photo, it looks like the oil is coming down from the valve cover.

    Paw Paw
  5. default Husqvarna

    Husqvarna Motorcycle:
    2004 SM450R
    Thanks for the input. I'll warm it up, get it level on the bike stand, and watch it bleed.
  6. default Husqvarna

    Husqvarna Motorcycle:
    2004 SM450R
    I got the whole cylinder and case clean on oil, started it up, and the pool by the base gasket formed within seconds. I could not see it streaming down from anywhere else. However unlikely, I do think it's the base gasket. :(
  7. Up-tite Husqvarna
    Pro Class

    Clean it, dry it, baby powder it, then ride it, you will see where it comes from.
    Later george
    tonskiguy likes this.
  8. ghte Husqvarna
    Pro Class

    Location:
    Bright, Victoria Australia
    Husqvarna Motorcycle:
    2 x 310's, 2016 Beta 480, SWM RS650
    Other Motorcycles:
    2016 Multi ,Griso1100, Monster695
    Baby powder, now that,s a darn good idea.
  9. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    Cylinder studs can loosen and cause several issues, including base and head gasket leaks.