1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Husqvarna Clutch fix.

Discussion in 'Vintage/Left Kickers' started by hva-factory, Jun 9, 2014.

  1. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    If your pressure plate and the face at the bottom of the hub is worn - here is what to do to make up the distance prior to fitting a new set of plates:

    Carefully drill away the lip caused by the wear on the hub - so that a new PLAIN plate will fit up against the back face. Make very sure that the plate fits flush and that NO gap exists behind the plate.

    Offer up your new set of plates to make sure that they are 2-3mm taller than the gap (when you close the pressure plate onto the hub) P1010297.JPG with no plates fitted.

    Fit your plates and go racing!!
    vintagecs likes this.
  2. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
  3. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
  4. fran...k. Husqvarna
    AA Class

    Location:
    eastern ct
    Husqvarna Motorcycle:
    420ae 98wr125 2004wr250 others
    Other Motorcycles:
    electric freeride 1993 yam gts
    Do I understand correctly that the idea is to use one more plain plate than before? I have clutch centers with significant wear from the portion of the plain plates that contact the gear like surface of the center, the one in the picture seems to just have a little staining not even significant wear. Does doing moto x wear out the sliding surface needing this fix where trail riding leads to what I descibe?
  5. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    No. We are talking about the wear on the face of the pressure plate and hub - not chatter marks.

    Andy.
  6. motomwo Husqvarna
    AA Class

    Location:
    Imbler Oregon
    Husqvarna Motorcycle:
    Many vintage big bore and automatics
    Great idea Andy! Thank you for sharing it with everyone. What size drill bit works best for this?

    Marty
  7. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    Start with a 5mm and maybe finish with a 6mm

    Andy
  8. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    nice tip;)
  9. vintagecs Husqvarna
    AA Class

    Location:
    Lebanon, IN
    Husqvarna Motorcycle:
    '78 390OR, '76 360 Auto, '74 125SC
    Other Motorcycles:
    Penton, Yamaha
    Awesome! Gives me hope for all those worn baskets I have!

    Mick
  10. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    wouldn't and endmill work better?
  11. Kartwheel68 Husqvarna
    Pro Class

    Location:
    Newnan, Georgia
    Husqvarna Motorcycle:
    82 125XC, 250XC, 430XC, 430WR, 250CR
    Other Motorcycles:
    83 175WR , 76 250WR, 74 250 Mag
    Been doing this for years on many kinds of bikes. I do the same thing for the pressure plate, you get a hub and pressure plate that never wears. Its even easier on a Husky with the adjustable top hat on the end of the push rod.
  12. silverstreakNZ Husqvarna
    Pro Class

    Location:
    Christchurch nz
    Husqvarna Motorcycle:
    82cr500,76gp360,90wr250,81 420AXC
    Other Motorcycles:
    74 tm400 , 02 gasgas ec 300
    no

    unless u further define "work" and or "better"
  13. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    Yes! You could set them up on a rotary table on a mill and make a neater job of it, but you don't need to - and I am limited to only 24 hours in a day and that is not enough at the moment

    Don't recommend trying to fix the worn out pressure plates though...

    Andy.
  14. Kartwheel68 Husqvarna
    Pro Class

    Location:
    Newnan, Georgia
    Husqvarna Motorcycle:
    82 125XC, 250XC, 430XC, 430WR, 250CR
    Other Motorcycles:
    83 175WR , 76 250WR, 74 250 Mag
    The modified pressure plates work just fine.
  15. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    Just to let you know that this works best with our new clutch kits that come with steel plain plates to face the hub and pressure plate faces....

    Andy