1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Clutch Adjustment on a TE449 2013

Discussion in '4 Stroke' started by MaDProFF, May 6, 2013.

  1. MaDProFF Husqvarna
    A Class

    Location:
    East Sussex, UK
    Husqvarna Motorcycle:
    TE449
    Other Motorcycles:
    STR
    Am I right in thinking there is no real clutch adjustment except the little knob on the lever?

    The Clutch is not fully disengaging when I pull the lever in as far as I can, I have made it a little worse by slipping over some grip puppies, so when I put it in 1st gear, it does make a clunk and it wants to creep.

    Suggestions please, like the lever needs bending outwards.
  2. Londin Husqvarna
    AA Class

    Location:
    Denmark
    Husqvarna Motorcycle:
    SMR 449 MY11
    Other Motorcycles:
    Ducati 848 and Hypermotard 1100
    Change oil or try a better and/or thinner oil. Do a search on oil here on the forum. Also check how much oil you run in the bike.
    Just what I've learned on my bike but also from reading here on the forum.
  3. MaDProFF Husqvarna
    A Class

    Location:
    East Sussex, UK
    Husqvarna Motorcycle:
    TE449
    Other Motorcycles:
    STR
    Thanks, I might add the bike is brand new.
  4. James Patton Husqvarna
    AA Class

    Location:
    Edwardsville, ILL
    Husqvarna Motorcycle:
    TE511 2012, WR125 2006
    Other Motorcycles:
    1250S Bandit, DRZ400S
    Mine was the same. 2012 TE511. Oil change to 40 wt., and some run in time it is good. If mine sits awhile, it will
    Drag a little till I run her around awhile...if it does not get better, there are shim adjustments that can be made,
    If it does not improve, you should be covered under warranty, let them do it....
  5. My848 Husqvarna
    B Class

    Husqvarna Motorcycle:
    2013 TE449
    Other Motorcycles:
    2012 KTM 350 XC-F
    same issue with my KTM, it's new, plates should settle (wear in) in 10 hours of riding or so...
  6. MaDProFF Husqvarna
    A Class

    Location:
    East Sussex, UK
    Husqvarna Motorcycle:
    TE449
    Other Motorcycles:
    STR
    Thanks, will give it a few miles, hopefully will get the new spacer tomorrow for the 17" wheels, and get the front wheel on and some road miles on her
  7. toolguy1 Husqvarna
    AA Class

    Location:
    Cuthbert, Ga
    Husqvarna Motorcycle:
    1973 250WR, 1978 390OR
    Other Motorcycles:
    05 triumph tiger, 2012 KTM 500EXC
    I'm still having "clutch drag" issues with my 2011 TE449 after 3000 miles and using Mobil 1 0w/40 since new. Is there an adjustment or mod that I can do to help?
    Thanks,
    Tooly
  8. toolguy1 Husqvarna
    AA Class

    Location:
    Cuthbert, Ga
    Husqvarna Motorcycle:
    1973 250WR, 1978 390OR
    Other Motorcycles:
    05 triumph tiger, 2012 KTM 500EXC
    What I have found out, maybe this will help someone. I talked to Hall's today and they informed me that in 2012 Husky started making 5 different clutch spacers for this bike. They start at 3.9mm and go up to 4.7mm in .2mm increments. More info as I find out by tinkering with mine..........
    Dangermouse449 likes this.
  9. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    Normann, danny318 and toolguy1 like this.
  10. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    My 11 never had clutch drag, no matter what oil. They shoulda left well enough alone.
  11. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    My 2011 is pretty good too.
    Only hard to find neutral at times when cold, but it will start ok in gear no matter what & never creeps.
    Maybe we were both lucky..... :)
  12. toolguy1 Husqvarna
    AA Class

    Location:
    Cuthbert, Ga
    Husqvarna Motorcycle:
    1973 250WR, 1978 390OR
    Other Motorcycles:
    05 triumph tiger, 2012 KTM 500EXC
    Finally got to tinker with the clutch some today. I took off the cover and removed all the discs (12) and spacer. I checked the stack height and it was spot on at 31mm. The discs seemed very "suctioned" together with oil (Mobil 1 0w40) so I cleaned all the discs and replaced them. I reassembled everything, put the bike in first gear with the engine off and pushed it forward. NO drag. I then cranked it up in neutral and worked the clutch in and out several times to get oil flowing through it. Cut the bike back off, put it in first and the drag was back just like before. The oil seems to be creating a suction on the plates. Any suggestions guys?
    Thanks,
    Tooly
  13. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    Is it still a 'problem' when warmed up?
    If it is only when the oil is cold, that is quite normal & to be expected.
    This Husky design with the clutch direct on the crank looses the mechanical advantage of the primary years used in almost all other modern bikes.
    It does let them use a smaller lighter clutch though.

    How were the clearances when assembled, as per the section in the manual? Do you need more clearance with a different spacer shim?
  14. toolguy1 Husqvarna
    AA Class

    Location:
    Cuthbert, Ga
    Husqvarna Motorcycle:
    1973 250WR, 1978 390OR
    Other Motorcycles:
    05 triumph tiger, 2012 KTM 500EXC
    I didn't give it a chance to warm up to see if there was a difference but previously it didn't matter much. It currently has the stock shim which I assume is the thinnest available. To create more clearance would I need to go thicker or thinner?
    I also tried an experiment by making a .030 shim and placing it between the slave ball and pusher to see if some extra travel would help but that didn't make any difference either so I removed it.
    Thanks,
    Tooly
  15. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    Looks like, from the table of shims, 3.9mm should be the thinnest shim.
    The thicker shims are installed to make up for worn plates.

    I'd suggest it will likely be normal drag for the model.
    I am at times unable to select neutral cold on my own bike, but much better when warmed up.
    I run motorcycle oil not car oil in mine but it is a slightly heavier grade than your Mobil 1.
    Mine is Aust market Castrol Power 1 Synthetic Racing. Here we are offered 5W-40 weight, US spec is thicker again from what I've been able to find at 10W40.
  16. toolguy1 Husqvarna
    AA Class

    Location:
    Cuthbert, Ga
    Husqvarna Motorcycle:
    1973 250WR, 1978 390OR
    Other Motorcycles:
    05 triumph tiger, 2012 KTM 500EXC
    Thanks for your input. I am kinda at a loss as to what else to do. I am thinking about taking the stock shim down even thinner since I work in a tool and die shop and can grind it on a surface grinder to see what happens. If I get it too thin I can just order a new one from the dealer I guess. I might also try the Castrol to see if it makes a difference.
    Thanks again,
    Tooly
  17. Nick McCabe Husqvarna
    A Class

    Location:
    OC, CA
    Husqvarna Motorcycle:
    2014 TE310R
    Other Motorcycles:
    TRX300EX, TTR125, SDG50
    Try oil meant for a wet clutch.
    toolguy1 and Dangermouse449 like this.