Brake jerks low speed/ 630/ front

Discussion in '610/630' started by hellrider, Feb 22, 2015.

  1. hellrider Husqvarna
    C Class

    Location:
    Switzerland
    Husqvarna Motorcycle:
    Husqvarna SMS 630 '11
    Other Motorcycles:
    Husaberg FE650 (SM) '04
    Hi guys

    Since I've bought my 630 last autumn, the front brake jerks on low speed with low pressur.
    I know it has a swimming brake disc and a fix brake caliper (or more precise: pads). Does someone ever had the same issue? Or simply a solution?

    What I try on my own first, put on new pads. And then we'll see what happens...

    Greez hellrider
  2. Theo Husqvarna
    AA Class

    Location:
    Lombardy, Italy
    Husqvarna Motorcycle:
    SM 610 I.E.
    Other Motorcycles:
    2001 YZ250
    I don't know a solution, but I suggest that you don't dispose your current pads immediately, because I have a hunch that they are not the cause of the problem.
    Maybe the disc is slightly crooked/bent? On the manual of the 610 they state:
    "The disc distortion must not exceed 0.15 mm/0.006 in. (this measure is to be taken with a comparator and with the disc mounted on the rim)."
    I guess that it holds true for the 630.
    You are supposed to measure it like this:
    [IMG]
    Or, if you don't have that gauge, you could just use a plastic part as reference point and then measure the distorsion using a feeler gauge.
  3. mekanik Husqvarna
    AA Class

    Location:
    Kootenays, Canada
    Husqvarna Motorcycle:
    TE630
    Bent rotor
  4. DYNOBOB Husqvarna
    Pro Class

    Location:
    Cincinnati (Lebanon), OH
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    SuperTenere-GL1800-CBR900RR-KLX250S
    Yep, bent rotor, mine does it also.

    .
  5. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    I had kinda an odd grabby front, swapped for EBC HH sintered pads and it went away.
    It felt more like runout than warpage, but either way it's gone now and hasn't come back in ~8k miles.
    BILLF likes this.
  6. Spice Weasel Husqvarna
    AA Class

    Location:
    UK
    Husqvarna Motorcycle:
    08 SM610
    My brake pulses at low speed aswell.
    Still using OEM pads.
    It feels like the rotor is warped, but im not sure if that is whats wrong.
  7. Mr_Denys Husqvarna
    B Class

    Husqvarna Motorcycle:
    SM630
    Other Motorcycles:
    DRZ400E
    Brake lever after some time riding becomes more soft?
    If brake disk is warped than you should fill it by your brake lever...
    P.S. on my previous bike (GSF 400) one disk was warped, some friends said that it can be fixed by one master, I give him bike for 2 day and he fixed it (only for 300 UAH ~ 30$, new was cost more than 100$)
  8. Theo Husqvarna
    AA Class

    Location:
    Lombardy, Italy
    Husqvarna Motorcycle:
    SM 610 I.E.
    Other Motorcycles:
    2001 YZ250
    I know a workshop here where they fix warped rotors grinding them a little, if they are not too warped and too worn. IIRC, they do it for something like 40 € and here a new 320 mm rotor costs 200/300 €.
  9. Stujam Husqvarna
    A Class

    Location:
    Brisbane Austrlia
    Husqvarna Motorcycle:
    09te610, 11te630
    I warped my 610 rotor having a little lay down on an embankment .
    Bought a new rotor for about $80 aud . Not worth trying to repair . I could see it was warped when i spun the wheel
  10. KXcam22 Husqvarna
    AA Class

    Location:
    Kamloops, BC, Canada
    Husqvarna Motorcycle:
    2011 SM630, 2017 300XC
    Other Motorcycles:
    08FZR6;07CRF450;98CBR900RR;02KTM200
    On my dirtbike I have straightened them with a ballpeen hammer. Sounds crude but is suprisingly easy. Just a tap is all that it takes to bend it back straight. Just put some EBC HH pads on the SMS630, F&R. Anxious to see how much they improve the braking. Cam.
  11. DYNOBOB Husqvarna
    Pro Class

    Location:
    Cincinnati (Lebanon), OH
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    SuperTenere-GL1800-CBR900RR-KLX250S
    Pretty sure a lay down got mine too.

    .
  12. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS

    A bit easier on a dirt bike with a thin stainless rotor, vs a thick 320mm disc
  13. KXcam22 Husqvarna
    AA Class

    Location:
    Kamloops, BC, Canada
    Husqvarna Motorcycle:
    2011 SM630, 2017 300XC
    Other Motorcycles:
    08FZR6;07CRF450;98CBR900RR;02KTM200
    That is very true, plus its not an SM style floating style which would make it harder to do. Cam.
  14. Spice Weasel Husqvarna
    AA Class

    Location:
    UK
    Husqvarna Motorcycle:
    08 SM610
    I put new pads in and have done a few miles and no change.
    Im going to have to replace the rotor.
    I dont want buy a new Brembo and the same thing happen.
    What other good rotors are there other than Brembo?
  15. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    What kind of pads?
  16. Spice Weasel Husqvarna
    AA Class

    Location:
    UK
    Husqvarna Motorcycle:
    08 SM610
    Bendix MF compound
  17. Homerb Husqvarna
    AA Class

    Location:
    Wyong Creek NSW
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    Triumph Tiger 1050, KLX300, TT250,
    I replaced my wobbly front disc with a wave disc of ebay. Race Discs brand from the UK. 30 quid. Fixed it.
  18. EricV Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630
    Hi gang. Seriously not trying to hijack here, but thought I'd post this Q as this thread is alive.

    A few days ago I tried pulling my rear pads (TE630.) I cannot, for the life of me, get the pin out (that goes through the caliper edges/holes in pads...holding them in.) Am I missing something? I did of course remove the retaining clip first. I tried tapping it out, but stopped when I figured I was hitting w/ too much force (didn't want to damage the caliper or bend the disc.) The pin spins, but won't slide out. I recall having this issue at the front, but a few taps jogged it loose.

    Thanks!
  19. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    How far is it coming out before binding? I believe there is a spring detent in there somewhere that you have to overcome.

    Be careful that the notch in the pin is not biting the backing plate of pad as it comes out.\
    Wiggle the pads as you tap it out.
    Or you can push it back into position, then apply a little rear brake pressure to keep them stationary, then tap it out with a long punch
  20. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes
    Don't for get it only comes out one way.
    BILLF likes this.