Anyone do a valve adjustment on their 630?

Discussion in '610/630' started by shoolsema, Sep 7, 2011.

  1. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    And Ti's light weight wouldn't really help out because our valve speed is pretty dang slow compared to high-revving sportbikes.
  2. johngil Husqvarna
    A Class

    Location:
    Reseda, CA
    I was surprised to find all is well at 1250 miles. Was prepared and borrowed my local shop's shim box, but it wasn't needed.
    I will say I cursed that thermostat a few times...
    Let's ride!
  3. oneleven Husqvarna
    A Class

    Husqvarna Motorcycle:
    2011 TE 630
    So, how long does a valve adjustment take for you guys? An hour? How long realistically should it take for a trained mechanic? So far the dealer and another shop have done the servicing, but I'd like to try it myself. The service guy at the dealer said, "Your valves need adjusting. It's going to take an hour".
  4. LawnDartMike Husqvarna
    AA Class

    Location:
    Salem, OR USA
    It took me about 2.5 hours. I had never adjusted 4t valves before and that time included driving to the dealer to get a shim. It was really easy.
    Huskyfly likes this.
  5. CJBROWN Husqvarna
    AA Class

    Location:
    Orange County, CA
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    '15 R1200GS
    Depending on their rate, an hour seems like a bargain if you don't want to mess with it.

    The valve clearance check is the easy part, the rest is just taking everything off and the valve cover so you can get to them.
    If they need a different shim there is nothing to that either, you pull the clip off the cam follower shaft and the follower moves over so you can remove the shim. A magnet works well for removing them. They are marked, you just figure the next size up or down that you need to put the clearance in spec. Unless you have a shim assortment you have to figure out what you need and get them. As mentioned, some shops will swap them for you, it's not like they wear out or something.
  6. oneleven Husqvarna
    A Class

    Husqvarna Motorcycle:
    2011 TE 630
    Thanks for the info Mike/CJ. I don't know if that hour included putting the bike back together again or not after the adjustment. Their hourly rate is $108, so when he came up to the waiting area to tell me I was a little suspicious. Especially the way he said it. After I got back home I found oil leaking from the case due to not tightening the bolts enough and them filling it right to the top of the hole. Had to drain some out. I haven't been back since. Anyways, it doesn't sound too hard to do a valve check. Whenever that hose kit gets done I'll give it a shot. Thanks!
  7. jtemple Husqvarna
    Pro Class

    Location:
    Papillion, NE
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    2013 Kawasaki ZX-14R
    It's a piece of cake. The hardest part about it is wrestling the valve cover on/off.
    Huskyfly and Fast1 like this.
  8. Drock Husqvarna
    A Class

    jtemple, would you mind passing that shop manual to one more hopeless mechanic?
  9. jtemple Husqvarna
    Pro Class

    Location:
    Papillion, NE
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    2013 Kawasaki ZX-14R
    PM sent
  10. bpowa Husqvarna
    B Class

    3k miles. i checked all in spec one exhaust is .01 away from outta spec. the bike gets revved pretty hard. its best to take the whole radiator hose off to get the valve cover off. i just unbolted and wiggled it out. there is almost no way out of crushing in some radiator fins without removing the radiatir completely. the next 3k ill check and take the whole rad off completely im sure i will meed shims then. then fill the radiator with water wetter. sigh.
  11. EricV Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630
    I've done it twice, and in my opinion just unbolting the radiator worked well enough. Sure, it only gains the slightest of additional wiggle room, but enough to avoid damaging anything. Now granted, this is what works for me when I have an additional set of hands handy.
  12. SilverBullet Husqvarna
    AA Class

    Location:
    Harmaston, TX
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    KTM 300EXC, V-Strom650, Super Tenere
    +1
    I've never removed a hose or radiator either, just loosen upper radiator bolts and remove the lower ones and the cross brace bolt. That gives just enough clearance to carefully finesse the cover out and back in. Don't try and force it, just find that sweet spot where it goes on.

    Also take note of the upper most water pump cover bolt. It protrudes through housing about 1/4" and also gets in the way for getting the valve cover back on. Backing out the bolt until flush helps some. I plan to put in a shorter bolt next time.

    _
  13. maxyb Husqvarna
    AA Class

    Location:
    Adelaide, Australia
    Husqvarna Motorcycle:
    TE630, classica 105
    Other Motorcycles:
    CB350, CD90z
    Sorry to bother you jtemple, but could you throw a copy of the shop manual my way?
    cheers, Max
  14. jtemple Husqvarna
    Pro Class

    Location:
    Papillion, NE
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    2013 Kawasaki ZX-14R
    PM sent
  15. bpowa Husqvarna
    B Class

    figures. i rush it a bit. having to do this in a carport. id take my marry ass time if i had a mancave
  16. oneleven Husqvarna
    A Class

    Husqvarna Motorcycle:
    2011 TE 630
    I did mine yesterday for the first time or anything like it for the first time. You guys are right. Piece. Of. Cake. 'cept for the cover removal. Just unbolted the radiators like EricV suggested and pushed(muscled) the thermostat up. Cover wiggles out. My intakes were in spec., but both exhaust were out. Magnet works better than tweezers getting them out. So, from unbolting, reshimming, and bolting the cover back took me about 1hr 20min. It was kinda fun actually. And you're rewarded with the sound of a purring Husky. :cool:
  17. johngil Husqvarna
    A Class

    Location:
    Reseda, CA
    125 hours and things are still perfect for me.
  18. johngil Husqvarna
    A Class

    Location:
    Reseda, CA
    250 hours and about 6600 miles. Still within specifications. One intake is getting tight, but nothing to be concerned about. Love it!
    DYNOBOB likes this.
  19. organ donor Husqvarna
    Pro Class

    Location:
    Berlin
    If I do oil changes and minor repairs myself, I´d like to see a qualified mechanic look the bike over once a year and do things like valve clearances etc while he´s at it. Same goes for the second wire mesh oil filter in the clutch housing.
  20. jtemple Husqvarna
    Pro Class

    Location:
    Papillion, NE
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    2013 Kawasaki ZX-14R
    There's nothing magical about that oil screen. It's a quick and easy check. That said, I've got nearly 12,000 miles on my 630 and haven't seen a speck of debris in that screen.

    Valve checks aren't a huge deal, either. The only tough part is getting the valve cover on and off. Once you've done that a few times, it's a piece of cake.