1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

82 430XC won't start

Discussion in 'Vintage/Left Kickers' started by Walt Hastings, Apr 18, 2014.

  1. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    A friend of mine dug his 82 Husky out of storage ,(been buried in the garage for 15+ years). I have been working on it , getting it cleaned up and am attempting to get it running. I replaced the air filter and manifold, changed the oil, cleaned out the carb,(everything was gummed up and stuck)..... but it just won't start! I pulled the plug, grounded it and kicked it over and there is a spark. Also the plug is wet with fuel.
    Any advice would be appreciated!

    PS: I was going to try and push start it but it appears that the clutch is not working..... the bike will not roll with the clutch pulled in.

    Thanks,

    Walt
  2. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Remove clutch cover and pry the plates apart and clean them up. They have fused together from sitting which is a common issue. I suggest finding a big hill and push starting it. Will save you a lot of trouble and kick start component life. I would also suggest replacing the pilot jet. A good cleaning many times is not enough as it has a small opening. Fresh gas, new plug big hill. Check or better yet replace the spark plug wire. I have resurrected many an old bike and the spark plug wire is a culprit many times.
  3. adam6402 Husqvarna
    AA Class

    Location:
    Tulsa, OK
    Husqvarna Motorcycle:
    None
    Also, these old Huskies flood very easily. A big hill with fresh plug and wire is a great place to start.
  4. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    Thanks for the help...more issues: I am trying to remove the cable from the coil...I assumed there was a screw down in there that the cable threaded onto. When I tried turning the cable it just crumbled and broke at the hole. I used a small screwdriver and dug out the cable all the way to the bottom but no screw...it appears that the cable was glued in. So now I need a new coil?

    It is a "Motoplat" (made in Spain) Any ideas on where to find one?
  5. jo360 Husqvarna
    AA Class

    Location:
    perth australia
    Husqvarna Motorcycle:
    1983 exc framed wr430 engine
    Other Motorcycles:
    ktm 520exc
    you could buy a pit bike cdi/coil and mount that cheap/better spark pezberg did this on his bike and improved starting, i used a casoli moto performance unit but you will have to make up a plate to mount it on.do a search it should come up.
  6. silverstreakNZ Husqvarna
    Pro Class

    Location:
    Christchurch nz
    Husqvarna Motorcycle:
    82cr500,76gp360,90wr250,81 420AXC
    Other Motorcycles:
    74 tm400 , 02 gasgas ec 300
    i would roll it down a hill and crash start it anyway . u dont need the clutch . just snick it into 2nd gear to start it and ride it round for a bit . make sure the kill switch works before hand . clutch might free up as you try use it. there is prolly nothing wrong with the bike as noone could ever kickstart one anyway .
  7. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    Thanks for the info.... I am sending the coil to Vance Smith to have a new cable installed. :-)

    Walt
  8. Up-tite Husqvarna
    Pro Class

    When trying to get an old Husky running after they been asleep for years always pull the head and see if any rust in the cyl.
    Never try to kick it unless you know there is no rust, what happens is if there is rings scrape the rust off then it impacts into the ring groove locking up the ring.
    So after cleaning the carb new airfilter and all the little things you try to get it running with no luck probably because compression is to low (stuck ring).
    Cleaning carb and all are a must but have found must faster and eaiser is to do leak down check, then pull cyl flush out lowerend.
    Which you will have to flush anyway because when pulling the cyl most likely will get a lot of rust and dirt from the studs that fall in lower end.
    A little gas then garden hose it then fill lowerend with gas again, drain it then airhose it dry put some oil in the hole for the RH main bearing and some on both sides of the rod.
    Check cyl piston and rings for wear. If see wetness behind mag then the seal is leaking if you smell gas in the trans the main seal is leaking.
    Important once ready to start make sure throttle is working PROPERLY seen to many bad crashes when finally getting it to run only to see it run WFO only to be stopped by running into neighbors parked car, across the street mail box, wall , swing set,pool, weve all seen the bumper sticker" Shit Happens"
    Also idle screw backed out so slide drops all the way down so it won't idle, if slide is held up choke will not work( can't create enough vacuum to pull fuel to start).
    As mentioned big hill is mush easier on kick mechanism, if clutch is stuck and is running just hold it in it will break loose by just riding it around just be ready when it does.
    Later George
    Norman Foley and justintendo like this.
  9. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    I'd take the clutch apart. I have had some that will not come loose while riding. This will let you bump start it easier and also make it much safer as you can disengage the motor when it does finally start. Its worth the effort.
    Walt Hastings likes this.
  10. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    worth pulling the clutch cover and giving the plates a quick sand down with some wet and dry to freshen the surface and deglaze it
    Walt Hastings likes this.
  11. 1982 XC 430 Husqvarna
    AA Class

    Location:
    Seattle Wa
    I second the motion to make sure the Slide in the Carb is falling all the way to the bottom. When You let go of the Throttle You should be able to hear it when it closes.
  12. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    Good news....its running!! Had coil wire and spark plug cap replaced, rebuilt/cleaned carb,(new pilot jet and floats), new spark plug, removed clutch cover and cleaned up the plates. Started on 5th kick and runs great.:applause:
    Let it cool off, started up again on first kick! So next is new tires, rear shocks refurbished, and new fork seals and oil......then we go riding!:)
    justintendo and Norman Foley like this.
  13. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    so what all did you have vance do? just attach a new plug wire and boot? i will be sending an ignition or two to him to have gone over..what was the cost to redo your coil?
  14. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    He installed a new coil wire and cap and tested the coil. $15!
    justintendo likes this.
  15. 1982 XC 430 Husqvarna
    AA Class

    Location:
    Seattle Wa
    You might have a good look at the Intake Manifold for Cracks. If there are some small ones now they might tear on the 1st ride. This happened to me once, and I ended up with a really lean running engine. Wile Your in there replacing those really old Reed Valves with some fresh ones might be a good idea to.
    Walt Hastings likes this.
  16. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    Forgot to mention...I did install a new intake manifold.Thanks
  17. Walt Hastings Husqvarna
    B Class

    Location:
    Santa Clarita, Ca
    Husqvarna Motorcycle:
    2013 TC449, 2013 TE449, 1972 450CR
    Other Motorcycles:
    Victory Cross Country Tour
    This bike has Ohlin shocks that need rebuilding...any suggestions??
  18. Jon McLean Husqvarna
    AA Class

    Location:
    Lake Grove, OR
    Husqvarna Motorcycle:
    '83 CR500, '81 WR250
    Other Motorcycles:
    KTM 450EXC, 200EXC-LE, LC4 600
    Ohlin remote res shocks aren't hard, no special tools. A vice on a workbench is very handy, some picks and a brake hone from HarborFreight for a few bucks. Husqvarna-parts.com sells the kit with most every part to fully swap out, and the right oil. Can fax instructions if you like. Just did mine and tweaked valving some, they work great.
  19. 84scrambler Husqvarna
    Pro Class

    Location:
    mid Florida
    Husqvarna Motorcycle:
    87 xc 250, 85 wrx 250, 79 wr 250
    send them ohlins to Drew at W.E.R. (works enduro rider) I think he is in N.J. Yes putting them together seems rather easy but you need a couple of tools to do it right and getting the oil and gas in there is the trick. Drew can do it no problem.
  20. ruwfo Administrator

    Location:
    NJ
    Husqvarna Motorcycle:
    1980 390CR, 1982 430CR, 1984 400WR
    Other Motorcycles:
    1985 250XC, 2016 FJ-09
    yeap Drew's in NW NJ (Hope) & can easily handle a proper rebuild.


    Husky John