1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

77 WR250 back from the dead

Discussion in 'Vintage Restoration Projects' started by rich196, Sep 1, 2016.

  1. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    No lube needed because they are teflon lined.
    I guess you could take the off the old one and use it as a dummy for looks.
    I think it's held on just with a staple.
  2. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    The WR models usually had a longer front brake cable to clear the speedo and headlight. If you are not using either one, then it really doesn't matter. Just make sure it's routed correctly.
  3. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    My bike had a Preston Petty light that was crumbling to the touch so that got jukned and it does have the VDO/H speedo but the wheel unit is missing parts so I most likely won't be putting it back.
  4. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    i might have a drive
  5. Eric The Leg Husqvarna
    AA Class

    Location:
    Currently Tacoma, WA
    Husqvarna Motorcycle:
    1986 WR400, 1985 WRX400, 1979 WR250
    Other Motorcycles:
    83 Kawasaki KZ 440
    You might want to be specific as to what's missing. The pins you can get from a bolt shop, the washer is fairly easy to source, the drive unit is more expensive and harder to come by (unless, of course, Troy Deck has it for you).
  6. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    I haven't taken the hub unit off yet but right off the bat I see the pinion gear that mates to the square speedometer drive cable is missing. I don't know if there are different ratio versions. This one says 32/8/1 1:19= 8/75.

    Attached Files:

  7. Krudd Husqvarna
    AA Class

    Location:
    Sweden
    Husqvarna Motorcycle:
    89A 510TE, 89B 510TE
    Other Motorcycles:
    '81 Yamaha XT500
    I can't find it in the 76-78 WR spare parts catalog but starting from '78 and up to mid-80's, the VDO gear used is Husqvarna part no. 15 17 302-01.
    And I think the last digits "8/75" is date of manufacture because on my '81 WR it has same as yours "32/8/1 1:19=" but ends with "8 80".
    Also I have some NOS ones that end with "11 86". Some pics so you can compare.
    P2150001.JPG
    P2150002.JPG
  8. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    So they made them the same for a long time. Can you take a pic of the pinion/worm gear?
  9. Krudd Husqvarna
    AA Class

    Location:
    Sweden
    Husqvarna Motorcycle:
    89A 510TE, 89B 510TE
    Other Motorcycles:
    '81 Yamaha XT500
    The unit seems to be pressed together so I can't get it open to expose the gear.
    Peeking down the hole it looks like this. The brass piece sits about 22 mm deep in.
    P2160003.JPG
    And the other end,
    P2160007.JPG
    Hope this helps.
  10. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
  11. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Looking at one of my old ones, the "plug" in the end of the pinion hole is staked over. Removing this plug may enable you to extract the insides. The pinion is most likely stopping the large gear from coming out. I've not tried it as new ones are available and not too expensive.
  12. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    where are they available new?
    Eric The Leg likes this.
  13. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    See PM Rich.
  14. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    I took off the old shocks to evaluate their condition.
    Does anyone know if the small springs on the stock shocks are the same red as the fuel tank?
    It looks like it.
  15. Bill502 Husqvarna
    AA Class

    Location:
    Upstate NY
    Husqvarna Motorcycle:
    2007 WR167 1978 CR250 1938 sw maus
    Other Motorcycles:
    1970 Triumph T100C 1973 Honda TL125
    I was looking at some pics of my 76 250WR when it was new and the shock springs were all black.
  16. Eric The Leg Husqvarna
    AA Class

    Location:
    Currently Tacoma, WA
    Husqvarna Motorcycle:
    1986 WR400, 1985 WRX400, 1979 WR250
    Other Motorcycles:
    83 Kawasaki KZ 440
    It was produced over 40 years ago, nobody is going to say "not stock" if the springs match the tank. A little bit of well-executed stylistic creativity will be appreciated (at-least if you get the 'right' red on things. You don't want to stand out as the only bike that's 3 shades to dark/light or just plain 'off').
  17. Crashaholic Husqvarna
    Pro Class

    Location:
    Antelope Valley, CA.
    Husqvarna Motorcycle:
    73 450WR 6spd motor in a 75 MK frame
    I once owned a new 77 390 and can't remember the color of the shocks' smaller springs however I did refurbish those shocks a couple years back and chose chevy orange for the small spring color. Not sure if I did this because it looked like the original color or because that was the only paint I had in the cabinet. :thinking:

    DSCN8707.JPG
  18. Crashaholic Husqvarna
    Pro Class

    Location:
    Antelope Valley, CA.
    Husqvarna Motorcycle:
    73 450WR 6spd motor in a 75 MK frame
    I remember why I painted my shock springs chevy orange. :applause: The color of the short spring indicates the spring weight. The attached pdf shows a spring rate chart for Huskys. You can get an idea of the color by measuring the coil diameter or in the case of a square coil measure the cross section, plus the number of coils.

    Attached Files:

    oldbikedude likes this.
  19. rich196 Husqvarna
    A Class

    Location:
    Orange, CT
    Husqvarna Motorcycle:
    1977 wr250
    Other Motorcycles:
    1982 Honda CB750
    That chart is awesome.
    However mine are slightly different. Yes 40 years have passed and I don't know what may have been done in that time.
    I'll look at the parts list and see if I can find what's called out.
    I took some measurements and the long spring is 222mm long with 7.5mm round wire, black with no stripe, 13 coils.
    I don't know where they measure coils.
    Short spring is 70.9mm long with 5.6mm square wire, 6 coils, red color.

    Attached Files:

  20. Crashaholic Husqvarna
    Pro Class

    Location:
    Antelope Valley, CA.
    Husqvarna Motorcycle:
    73 450WR 6spd motor in a 75 MK frame
    Pictures can help us determine what your working with.