1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc 2009 WR300 cracked swingarm. What should I do?

Discussion in '2 Stroke' started by darealickt, Sep 8, 2014.

  1. darealickt Husqvarna
    A Class

    Husqvarna Motorcycle:
    2010 SM510R
    Other Motorcycles:
    2009 WR300
    Blew the shock seal on Labor Day. Shock is currently at suspension guru getting rebuilt. I'm cleaning up the swingarm for re-assembly and I find this. What should I do? Think it can be welded? Or do I need a new swingarm?

    [IMG]


    [IMG]
    Big Timmy likes this.
  2. Big Timmy Husqvarna
    Pro Class

    Location:
    (South Eastern) AZ.
    Husqvarna Motorcycle:
    2015 FE 501 with lots of goodies.
    Other Motorcycles:
    BMW G450X, 15'FE501, 23 KTM 1290 SAR
    Ouch.
    troy deck likes this.
  3. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    don't think that's the answer he was looking for Tim your the welder that fixable?
  4. darealickt Husqvarna
    A Class

    Husqvarna Motorcycle:
    2010 SM510R
    Other Motorcycles:
    2009 WR300
    Not pretty, is it?
  5. firecrotch Husqvarna
    Pro Class

    Location:
    north bend, wa
    Husqvarna Motorcycle:
    2009 wr300
    Other Motorcycles:
    2007 ktm 950SM
  6. Big Timmy Husqvarna
    Pro Class

    Location:
    (South Eastern) AZ.
    Husqvarna Motorcycle:
    2015 FE 501 with lots of goodies.
    Other Motorcycles:
    BMW G450X, 15'FE501, 23 KTM 1290 SAR
    I would say "Yes" it is possible. How would I go about it?

    If a new billet 6061 aluminum alloy bushing was turned on a lathe that would accept the swingarms drive side Torrington needle bearings. Maybe a bit thicker wall and a bit larger outside diameter for that side only this time. Then the cracked end bushing was carefully removed on a milling machine to fishmouth the end of the swingarm tube to accept the new end, welds cut back and if it was prepped for welding correctly. Then it was held down and realigned in a fixture properly with the pivot shaft all the way through for instance. (The jig or fixture could be made up in advance before cutting the swingarm up for the actual repair).

    Yes it is repairable. It could be costly though and only one chance to get it right.

    Meanwhile, I would be looking for a good used one to replace it with for a spare.

    Is this common to the WR250 and WR300s?

    Has anyone else seen this happen before?

    What I'd really like to know, is what exactly caused this?

    Isn't the listing for the earlier swingarm on ebay for a rightside drive chain and yours is a leftside drive? Or am I seeing this wrong. I'm not too familiar with the WR250s and 300s.
  7. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    I vote for a new swingarm.
    juicypips likes this.
  8. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    be careful of the year as linkage changes do affect the design
    look for same or similar years
  9. darealickt Husqvarna
    A Class

    Husqvarna Motorcycle:
    2010 SM510R
    Other Motorcycles:
    2009 WR300
    Do you know which model years are the same as the 2009 WR300?
  10. R_Little Husqvarna
    Pro Class

    Location:
    NJ
    I bet any year since 2002 WR/CR250/300 will fit.

    If you are close you can try my spare swingarm.
  11. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    this happens fairly often on the 85-88 husqys..i have tig welded them and put them back into service. bike has been running a year without a crack. not an ideal solution tho. best to find a new one. i thought a dry bearing was what caused it but yours looks to have decent bearings
  12. darealickt Husqvarna
    A Class

    Husqvarna Motorcycle:
    2010 SM510R
    Other Motorcycles:
    2009 WR300
    Appreciate the offer, but I am in Hawaii.