1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

08 te 510 aftermarket tank

Discussion in '4 Stroke' started by husky howler, Sep 17, 2013.

  1. husky howler Husqvarna
    B Class

    Husqvarna Motorcycle:
    2008 510TE
    Other Motorcycles:
    1993 kawasaki KLR250
    Hey all new to the website this is my first post. I have a 08 te 510, and i am looking to purchase a larger fuel tank than the stock one. All I've come up with so far is a 3gallon IMS tank. Was wondering what some of you thought about it and if you have any other suggestions.
  2. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    I tried that tank twice, both of them leaked around the fuel pump assembly flange.
  3. husky howler Husqvarna
    B Class

    Husqvarna Motorcycle:
    2008 510TE
    Other Motorcycles:
    1993 kawasaki KLR250
    Thats not what i wanted to hear. Is therr any other options out there? I've seen some clarke tanks and some safaris but i havent be able to find them for the 08 te 510
  4. duggoey Husqvarna
    Pro Class

    Location:
    NSW, Australia
    Husqvarna Motorcycle:
    2010 TE 310
    Other Motorcycles:
    KTM 690, Yamaha WR200, FGS650(800cc)
    Safari is a good quality manufacturer, contact them because the 2009-2010 tanks might fit.
  5. husky howler Husqvarna
    B Class

    Husqvarna Motorcycle:
    2008 510TE
    Other Motorcycles:
    1993 kawasaki KLR250
    Alright i will. Thanks
  6. benwiggin2 Husqvarna
    AA Class

    Location:
    Brea, CA
    Husqvarna Motorcycle:
    2008Te510
    Other Motorcycles:
    2008 HD Dyna
    FWIW there have been some IMS that have had issues...I have one with no issues since 2008.
  7. shilo020 Husqvarna
    AA Class

    Location:
    Redlands, CA
    Husqvarna Motorcycle:
    TE310 2010
    I'm not sure the IMS is still made. Mine has leaked twice. Once for no reason but cleaning the gasket and reinstall fuel pump fixed it. The other time was with boiling fuel and high presure in the tank. Fixed itself when cooled off.
  8. 268fords Husqvarna
    Pro Class

    Location:
    Powell, Wyoming
    Husqvarna Motorcycle:
    08' TE510'
    Other Motorcycles:
    Honda CRF 100, Kawasaki KLX 110
    I've been looking at those aluminum fuel canisters you can put in your backpack. No leaks from the pump to tank seal! If you wanted to carry an extra gallon, its cheaper. You don't have to buy tank graphics either. I just can't justify the outrageous price for an extra gallon.
    bigjon likes this.
  9. husky howler Husqvarna
    B Class

    Husqvarna Motorcycle:
    2008 510TE
    Other Motorcycles:
    1993 kawasaki KLR250
    Bought the ims tank installed it no leaks soo far!!
    starrblade and benwiggin2 like this.
  10. husky howler Husqvarna
    B Class

    Husqvarna Motorcycle:
    2008 510TE
    Other Motorcycles:
    1993 kawasaki KLR250
    After about 5hrs on the new tank found a leak. So i took of the tank and pulled out the pump and cleaned the gasket and around the tank like shilo020 said, now no leek. I was wonderkng if you could maybe put some sort of sealant around the pump flange to prevent this from happening again, because i couldnt find any evidence as to why the gasket may have leaked.
    starrblade likes this.
  11. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    It leaks because the tank bows between the mounting bolts, not enough thick-cast plastic at the flange bolt area.

    [IMG]

    [IMG]
  12. TRAILDUDE Husqvarna
    AA Class

    been running a black IMS 3.1 for 4 years......no issues!
    starrblade, bigjon and benwiggin2 like this.
  13. 268fords Husqvarna
    Pro Class

    Location:
    Powell, Wyoming
    Husqvarna Motorcycle:
    08' TE510'
    Other Motorcycles:
    Honda CRF 100, Kawasaki KLX 110
    Sure looks like a 50/50 shot on getting one too seal
  14. charly Husqvarna

    Husqvarna Motorcycle:
    te 450 2010
    Other Motorcycles:
    GSXR 750
    I have this problem now, were you able to fix it? Im thinking of buying gasket paper and filling in the gaps because I have been everywhere and I called husky at emu plains and they want to charge $58 just for another rubber and I am not even sure that is the problem.Any help would be much appreciated I have two tanks an extra range and the stock one and it use to only leak on the extra range but now leaks through both :(
  15. duggoey Husqvarna
    Pro Class

    Location:
    NSW, Australia
    Husqvarna Motorcycle:
    2010 TE 310
    Other Motorcycles:
    KTM 690, Yamaha WR200, FGS650(800cc)
    In OHR's photo you can see the mating surface isnt dead flat, that means uneven pressure from the viton o ring. Maybe you could try fuel resistant rtv. Put it on the tank side of the fuel pump o ring and mount the pump by only tightening the bolts by hand, then after 24 hours tightnen them home and it might fill the gaps.
    starrblade and OlderHuskyRider like this.
  16. husky howler Husqvarna
    B Class

    Husqvarna Motorcycle:
    2008 510TE
    Other Motorcycles:
    1993 kawasaki KLR250
    Never fixed it scrapped the tank I bought a rack for my rear fender just carry around a Jerry can now
    268fords likes this.
  17. Izn0g00d Husqvarna
    AA Class

    Location:
    Québec
    Husqvarna Motorcycle:
    Parting out TE510 2010 !
    Other Motorcycles:
    KTM990, Husaberg 570
  18. antirich Husqvarna
    C Class

    Husqvarna Motorcycle:
    te510
    Other Motorcycles:
    675
    I have a semi-clear IMS tank from my 09 TE510 that I'll be selling. Last owner had it own for a few years, no leaks. Just returning the bike to stock so i can sell it, so I don't need to keep the IMS tank.

    I would recommend a new Fuel Pump o-ring, and maybe some 1315(?) ThreeBond when changing a fuel pump.

    Personally, i like the look of the stock tank, but if you need the fuel, that is the way to go.
  19. ex-xt Husqvarna
    A Class

    Location:
    SW of France
    Husqvarna Motorcycle:
    a clone mixed italian/swedish
    Other Motorcycles:
    SWM 300 , RE himalayan 410
    hello husky guys .
    I had bought a second hand old timer' IMS tank for 09' TE 510 in order to put it on my new SMW 500 .
    IL one of you might have the manual for mounting it will be a good help ...:thumbsup:
    or maybe some pictures
    greetings from FRANCE
  20. Oldscool Husqvarna
    AA Class

    Location:
    South Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    RM125, SWM RS500R & Superdual
    You might find the seat and side plates don't fit the tank because SWM redesigned them. I understand that a Husky seat and side plates are required for the conversion.
    Keep us posted please.