In a continuation of my sunk cost fallacy on this bike I've barely ridden; when I was ordering replacement valves from HTM (https://www.htmracing.it/prodotti-m...ssori-ricambi-husqvarna-sm-sms-te-tee-610-4t/)
I noticed they make (or made rather, it's discontinued) a cooling system kit that reverses the stupid 610 cold water in at the head and out at the barrel system, however; it's discontinued (like everything for these bikes...)
So; I decided to make my own system.
Step 1: design pump housing which can be 3d printed in PET-CF or PA6-CF (I used PA6-CF because that's what I had). Much measuring and lofting later:

Then to the bambu P1s:

Finally after 3 attempts (first was printed at recommended nozzle temp of 275 and had a cold layer near the very end when fan came on, 2nd was printed flat side down and I accidently made support z top distance 0...so it was one giant lump of plastic, 3rd was printed at an angle entirely on organic tree supports and at 295 on 110c bed (chamber was around 60).
1st attempt print I tried out today, was circulating into a bucket, it faired totally fine, got everything up to full temp.

I will need to do the cylinder connection and a different thermostat (maybe a thermobob or something, just simple inline); hoses will be very simple, almost straight up to a tee for the upper connection from the pump, then straight from the radiator bottoms into a tee fitting into the cylinder (haven't finished that yet).
Will update the lost void that is cafe husky as I progress.
I noticed they make (or made rather, it's discontinued) a cooling system kit that reverses the stupid 610 cold water in at the head and out at the barrel system, however; it's discontinued (like everything for these bikes...)
So; I decided to make my own system.
Step 1: design pump housing which can be 3d printed in PET-CF or PA6-CF (I used PA6-CF because that's what I had). Much measuring and lofting later:

Then to the bambu P1s:

Finally after 3 attempts (first was printed at recommended nozzle temp of 275 and had a cold layer near the very end when fan came on, 2nd was printed flat side down and I accidently made support z top distance 0...so it was one giant lump of plastic, 3rd was printed at an angle entirely on organic tree supports and at 295 on 110c bed (chamber was around 60).
1st attempt print I tried out today, was circulating into a bucket, it faired totally fine, got everything up to full temp.

I will need to do the cylinder connection and a different thermostat (maybe a thermobob or something, just simple inline); hoses will be very simple, almost straight up to a tee for the upper connection from the pump, then straight from the radiator bottoms into a tee fitting into the cylinder (haven't finished that yet).

Will update the lost void that is cafe husky as I progress.