• 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

250-500cc TDC timing tool for my WXC 360, good idea?

Dauer

Husqvarna
AA Class
Hoping to get some opinions on the accuracy/reliability of using a simple TDC timing tool such as this one: https://www.ebay.com/itm/Bultaco-Os...e=STRK:MEBIDX:IT&_trksid=p2060353.m1438.l2649

I installed a powerdynamo ignition on my '92 360, the timing procedure is relatively simple: mount stator plate, set piston to correct position (1mm/.040" BTDC in this case), align magneto timing mark with stator timing mark, hold flywheel and torque. I used a very rudimentary method to set the timing consisting of inserting a wooden dowel down plug hole, mark TDC with razor, measure up 1mm from TDC and make another mark.

It got the job done for all intents and purposes, bike starts easily and runs pretty well. Although I'm hesitant to really hammer on it because I'm skeptical of how accurate my timing method was. Inspecting the plug reveals an asymmetrical ignition pattern (uneven light brown only partially coloring plug), an indication of detonation/pinging perhaps? As mentioned the bike seems to run well to me, perhaps my ear is not trained well enough to identify detonation?

I surmise using a dial indicator to set the piston position then somehow holding the piston in place would be the ideal method to set timing. Problem is that there is no room for a dial indicator with the motor in place, at least not any that I have attempted to use. My question is: What tool(s) do you folks recommend I use to reliably set my timing with the motor in frame? Also: Anyone in close proximity to Asheville, NC with experience in this matter who's willing to barter their assistance/knowledge for beer/food/gas money would be more than welcome...ha!
 
You make a valid point regarding the lack of capability to "zero" the gauge. I have seen timing gauges that can be zeroed then the correct BTDC measurement can be dialed in and locked in order to hold piston in place. Perhaps I'll hold out for such a tool. Upon further consideration the tool I posted a link to is essentially a glorified wooden dowel.
 
Yes, insufficient clearance for a dial indicator, at least the one I attempted to use. It was a motorcycle specific, genuine Yamaha dial, had some age to it, may have been better suited for air-cooled motors. I'll also keep an eye out for a small dial.
 
Good to know there are dials out there that will fit with the motor in frame. Guess I'll have to take some measurements and cross reference my findings to various dial dimensions. Thanks for the pic.
 
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