Walter Kaaden (1 September 1919 – 3 March 1996) was a German engineer who improved the performance of
two-stroke engines by understanding the role of
resonance waves in the
exhaust system. Working for the
MZ Motorrad- und Zweiradwerk part of the
Industrieverband Fahrzeugbau (IFA), he laid the foundations of the modern two-stroke engine. His understanding of gas flow and resonance enabled him to make the first engine to achieve 200BHP/litre with his
1961 125cc racer
[1]. His motorcycle engines were ridden to 13
Grand Prix victories and a further 105 podium finishes between
1955 and
1976[2].
Walter Kaaden was born in
Pobershau, Saxony, Germany. His father worked as chauffeur to the sales manager at the
DKW factory. At eight years old he attended the opening of the
Nürburgring racing circuit, a formative event to which he later attributed his enthusiasm for engineering
[2].
Kaaden studied at the Technical Academy in
Chemnitz. He then worked at the
Henschel aircraft factory at
Berlin-Schoenefeld under
Professor Herbert Wagner who invented the
HS 293 radio-guided rocket-propelled missile. During the Second World War, he worked under
Werner von Braun in the German rocket program.
[3] At the end of the war he was interned by the Americans before eventually returning to Zschopau.
In 1953, the IFA asked Kaaden to take over the management of the racing department from
Kurt Kampf when the IFA 125cc racers were being outclassed by Bernhard Petruschke riding the private ZPH (Zimmermann-Petruschke-Henkel) machine.
Engineer Daniel Zimmermann (born 1902) based his ZPH engine on the pre-war DKW which he heavily modified by adding a disc valve that allowed asymmetric port timing with a longer duration inlet phase. Zimmermann also used a new crankshaft providing 'square' bore and stroke dimensions (54mm x 54mm) that used stuffing rings to boost the primary compression ratio. However, the East German government didn't like the competition between the two East Germans and persuaded Zimmermann to reveal his engine's secrets to Kaaden. The result was the 1953 IFA racer.
Working with extremely limited resources, Kaaden began to develop the expansion chambers invented by
Erich Wolf (the DKW designer) that had first appeared on his 1951 DKW racers. In 1952
Kurt Kampf copied this DKW innovation and fitted them on the IFA racers
[4]. Kaaden used an
oscilloscope to examine the resonance in the exhaust system and devised profiles to maximise the engine's efficiency. The net result of this development programme was that by 1954, Kaaden's two stroke 125cc racing engine was producing 13 bhp, more than 100 bhp/litre. This engine was further developed to produce 25 bhp at 10,800rev/min
[5].