• 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     TE = 4st Enduro & TC = 4st Cross

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

2011 Te310 Starter Problem

C

Coyote1000

Husqvarna
C Class
I have a 2011 TE310 and the starter was working great, started right up no problems. I was out on a ride and the starter started to not engage. It just spins like the bending is not engaging. Looking at the parts list these starters have a worm gear. I’m not familiar with that system so I thought I’d ask for any wisdom before I pull it apart. There isn’t any grinding or odd noises just the starter spinning. The battery is new and charged. Are the starters the same for 2011 to 2014, I have looked for parts and the worm gear is unavailable for the 2011 but appears that it has been superseded to the same as the 2013. Thanks in advance for any help. Jeff
 
Coyote1000 said:
I have a 2011 TE310 and the starter was working great, started right up no problems. I was out on a ride and the starter started to not engage. It just spins like the bending is not engaging. Looking at the parts list these starters have a worm gear. I’m not familiar with that system so I thought I’d ask for any wisdom before I pull it apart. There isn’t any grinding or odd noises just the starter spinning. The battery is new and charged. Are the starters the same for 2011 to 2014, I have looked for parts and the worm gear is unavailable for the 2011 but appears that it has been superseded to the same as the 2013. Thanks in advance for any help. Jeff
Click to expand...

A bad sprag (AKA starter clutch) would be my first guess. A broken ring gear might cause your issue, but there should be bad noises too. next, (but way down the list) would be the key and/or nut for the bevel gears (the key actually drives the gear here; it's not for alignment).

I am assuming it kick starts and runs fine (which would pretty much eliminate the rotor key being sheared).

The starter drive train should be the same on the xlites (2011-2014) I would think. They updated the worm/ring gear in 2013 because of failures.

you could try putting it in gear and rolling backwards slightly... and gently. I've never heard of this, but if you do it gently it won't hurt anything. gently. (btw: bike off, clutch out).
 
Check out the post on http://www.cafehusky.com/threads/sprag-clutch-part-numbers.41148/

If you have trouble sourcing the Husky part then try a sprag clutch from a 2005 honda crf250x (part number 28125-MT7-004). Turns out it's a common OEM item used in lots of makes of bike.

Make sure you note the direction of the pawls in the sprag clutch and put the new one in the same way. It's a one way clutch so you'll need to ensure you install it the right way.
 
Thanks for the info guys. I have been reading all the posts I could find and the one way clutch sounds like the culprit. I am going to order those parts and a flywheel puller. My second issue is that I tried the starter a few times to see if it would catch and the solenoid started clicking with no starter actuation. So I probably have to order that too. Oh well. Jeff
 
The solenoid is just a relay- could be bad (pitted) but check first.

Same with the sprag- make sure its bad before you replace this $90-140 part.

You're gonna need a puller for the rotor too. oops- skimmed your post too fast. Looks like you understand what you're gonna need.

Lotsa threads on this poorly designed starting system. Read up on it; ask questions. You should get plenty of help here- lots of us have been through it.

Good luck.
 
two quick things:
  • does your bike kickstart and run okay?
  • take lotsa pictures when we start getting into the technical questions.
 
Thanks, ya it kick starts first kick almost every time. I appreciate the help. It’s nice to have the kick start so you don’t have to panic about fixing it. Part of the fun is learning about the bike.
 
Coyote1000 said:
... My second issue is that I tried the starter a few times to see if it would catch and the solenoid started clicking with no starter actuation. So I probably have to order that too. Oh well. Jeff
Click to expand...

I had this exact same thing happen to me, and it was just a flat battery! So i recomend to check that. Dont be as stupid as me and only check for 12,7 volts or whatever. You need to crank the battery in a device that checks volts during cranking power, wich i believe is 350 w or something. I thought the battery was fine and took the starter motor apart. Didnt "see" anything wrong in there, put it back together and connected another battery, and it worked. Put it back in the bike with a new battery and it turned, but i had assembled the magnet cylinder wrong, so it just spun the sprag clutch in the wrong direction, leaving the crank not turning. Learning by failing as they say! Lol
 
So I finally got around to pulling my bike apart. Assumed it was the one way clutch so ordered that and a flywheel puller. I pulled the starter off and discovered that the little woodruff key on the starter planetary gear had sheared off. It had just spun at first but then a piece of the key got stuck in the gears. There appears to be no damage so I ordered a new key and a couple of extras to keep on hand.
 
Coyote1000 said:
So I finally got around to pulling my bike apart. Assumed it was the one way clutch so ordered that and a flywheel puller. I pulled the starter off and discovered that the little woodruff key on the starter planetary gear had sheared off. It had just spun at first but then a piece of the key got stuck in the gears. There appears to be no damage so I ordered a new key and a couple of extras to keep on hand.
Click to expand...

this is the key in the bevel gear to the starter you're talking about? (and not the on the flywheel?)

very cool. you got off cheap. look for other damage just in case- I'm thinking the worm and the ring gear here, maybe the case where the starter drive bolts into.

bevel gear key.jpg
 
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