TCP
Husqvarna
AA Class
A few changes on the new 250's. The first thing I noticed is that the oil filter is a new, smaller style with a wave washer between the case and the filter. When you are cleaning out the filter cover the twisting action (to see in it) can leverage the oil line and loosen the banjo bolt so make sure you check torque when filter cover installation is complete.
Remove the plastic skid plate and get out the dental tools. After you loosen the 12mm drain bolt (easy) the challenge is to get the drain bolt out without dropping something or wearing the oil. There is ALMOST enough room to do it easily, but it is going to take some practice. There is only one screen on this model (behind the drain bolt) and it took a little work to get it out. I used a Snap On pick witha 45 bend. I was being very cautious because I didn't want to poke a hole in the screen and couldn't get it out. When I applied a little more force it came out OK but it is definatly a snug fit in the bore. The screen is pretty stout so it would be difficult to poke a hole in it unless your a total hack. Once I saw how it was designed (open on both ends) I will have a different approach to removing it next time by simply inserting the tool ALL THE WAY through the screen an pulling it out by hooking on the back end of it. When reinstalling push the screen all the way in with a small tool before you start the drain screw back in. I did notice that the drain screw fit into one end of the screen better the other so that is the way I reinstalled it. Not sure if it is made to go a specific direction or if it just fit better (looser) where it attached to the the drain screw because that is the side it was initiallly installed on at the factory. There was the typical amount of metallic material in the filter but none in the screen or in the oil itself. The filter caught it ALL. Added 950cc of Maxima Syn Blend 4 and ready to moto.
Remove the plastic skid plate and get out the dental tools. After you loosen the 12mm drain bolt (easy) the challenge is to get the drain bolt out without dropping something or wearing the oil. There is ALMOST enough room to do it easily, but it is going to take some practice. There is only one screen on this model (behind the drain bolt) and it took a little work to get it out. I used a Snap On pick witha 45 bend. I was being very cautious because I didn't want to poke a hole in the screen and couldn't get it out. When I applied a little more force it came out OK but it is definatly a snug fit in the bore. The screen is pretty stout so it would be difficult to poke a hole in it unless your a total hack. Once I saw how it was designed (open on both ends) I will have a different approach to removing it next time by simply inserting the tool ALL THE WAY through the screen an pulling it out by hooking on the back end of it. When reinstalling push the screen all the way in with a small tool before you start the drain screw back in. I did notice that the drain screw fit into one end of the screen better the other so that is the way I reinstalled it. Not sure if it is made to go a specific direction or if it just fit better (looser) where it attached to the the drain screw because that is the side it was initiallly installed on at the factory. There was the typical amount of metallic material in the filter but none in the screen or in the oil itself. The filter caught it ALL. Added 950cc of Maxima Syn Blend 4 and ready to moto.