Ron
Husqvarna
AA Class
I built this bike for my son about 2 years ago and he loves it, but it has always been difficult to start.
My 30 yr. old son is the only one that has ever been able to start it. His leg is strong enough to kick a 390 like a jack rabbit and can usually get it started.
I've been all over the map with retarding the timing, pilot jets and slide cutaways, but never found a solution.
The bike has been sitting since about last October and we decided to go out riding this week.
On the previous weekend we thought we should give it a quick once over and fire it up.
We drained the tank and put some fresh gas in it, but after kicking our brains out we only got a pop on about the 3rd kick.
I decided to pull the plug and make sure it was getting spark. Holding the plug against the head with my son kicking, there was spark, but a little weak and intermittent. I have always suspected the Motoplat is getting weak from the beginning, but it would run.
Not sure why, but I decided to change the plug cap.
I cut about 3/8" off the end of the plug wire and installed a new cap.
Put in a new plug and the damn thing started on the 2nd kick. It was pretty loaded up but cleared out quickly.
When we went riding it started on the 3rd kick stone cold and then started on the first kick all day, after it was warm.
Another hard lesson learned.

My 30 yr. old son is the only one that has ever been able to start it. His leg is strong enough to kick a 390 like a jack rabbit and can usually get it started.
I've been all over the map with retarding the timing, pilot jets and slide cutaways, but never found a solution.
The bike has been sitting since about last October and we decided to go out riding this week.
On the previous weekend we thought we should give it a quick once over and fire it up.
We drained the tank and put some fresh gas in it, but after kicking our brains out we only got a pop on about the 3rd kick.
I decided to pull the plug and make sure it was getting spark. Holding the plug against the head with my son kicking, there was spark, but a little weak and intermittent. I have always suspected the Motoplat is getting weak from the beginning, but it would run.
Not sure why, but I decided to change the plug cap.
I cut about 3/8" off the end of the plug wire and installed a new cap.
Put in a new plug and the damn thing started on the 2nd kick. It was pretty loaded up but cleared out quickly.
When we went riding it started on the 3rd kick stone cold and then started on the first kick all day, after it was warm.
Another hard lesson learned.
