TE 630 new carbon parts

Discussion in '610/630' started by duca99, Jun 9, 2012.

  1. duca99 Husqvarna
    B Class

    Location:
    Turin, Italy
    Husqvarna Motorcycle:
    2010 TE630
    Other Motorcycles:
    EX HONDA XR600R
    Hy friends,

    I started a project to manufacture by myself some carbon parts for my Husky. The final target of this project is to build the tank's side covers and, finally a new Dakar-stile windscreen (like the one used by the Husqvarna speed brain team for rallyes).

    Really I do not know if I'll finish the project, but this is the beginning: the left side tank cover ( I don't know exact definition).

    I took the stock one and I modified the upper side in order to be more linear and taller (in order to be the base for the new windscreen), it's not finished yet, I do have to polish it but this image could explain the appearance.

    What do you think about it?

    carbon side cover.jpg
  2. Kenneth Webb Livin' It Up!

    Location:
    Tucson AZ
    Husqvarna Motorcycle:
    TE630 TR650 Terra TE310R
    Other Motorcycles:
    Yamaha WR250R, GoldWing, Africa Twin
    Looks like a lot of work!!! Contratulations and looking foward to the finished product along with the upper fairing.
  3. duca99 Husqvarna
    B Class

    Location:
    Turin, Italy
    Husqvarna Motorcycle:
    2010 TE630
    Other Motorcycles:
    EX HONDA XR600R
    Thank Kennet,

    now I know the part name is "fairing"..

    new images will follow..
  4. Muddy Waters Husqvarna
    AA Class

    Location:
    On the islands
    I would love to see a Dakar style fairing for the 630 and hopefully it'll fit the 610 too :thumbsup:
  5. Huskyfly Husqvarna
    AA Class

    Location:
    North of the Columbia River, WA
    Husqvarna Motorcycle:
    Looking for my next Husky......
    Other Motorcycles:
    2016 Africa Twin, 2013 TE310
    Great work!!! It's not easy but your doing it!!! If you can make a upright ralley/Dakar fairing I could be your first customer!! :thumbsup::popcorn::busted:
  6. T_I_G_E_R Husqvarna
    A Class

    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    Husaberg FE570 Honda CRF450X
    If you can do all the plastics including headlight cover Ill give you 500 USD
  7. duca99 Husqvarna
    B Class

    Location:
    Turin, Italy
    Husqvarna Motorcycle:
    2010 TE630
    Other Motorcycles:
    EX HONDA XR600R
    Thanks Huskyfly and TIGER,

    for the moment this is only my hobby (I'll manufacture the right plastic today), but the project is to proceed with the fairing and, finally, rear plastic including and covering a new (integrated) baggage support.

    Let's see; I know a company here that could reply and produce components in litlle series..

    here attached a (terrible, sorry for that) graphic elaboration of the new fairing
    husqvarna-te-630 Africa.JPG

    Definitive version will be modelled in clay directely on the bike with new carbon parts mounted.

    Bye,
    Huskyfly likes this.
  8. Huskyfly Husqvarna
    AA Class

    Location:
    North of the Columbia River, WA
    Husqvarna Motorcycle:
    Looking for my next Husky......
    Other Motorcycles:
    2016 Africa Twin, 2013 TE310
    Not to copy anyone but these guys make a great kit for KTM. www.rallymotokit.com/

    If you can incorporate the lights they use from BlackDog Cycle Works.....I'm ALL OVER IT!!!

    Not to put any pressure on you, I AM SERIOUSLY looking for a more study upright fairing than what I have now. I wish you great luck and hardy success!! keep us posted!! :applause::thumbsup:
  9. organ donor Husqvarna
    Pro Class

    Location:
    Berlin
    The original fairing bulges outward and hits my knee. Yours looks slimmer ... I like that. Hope it turns out well.
  10. duca99 Husqvarna
    B Class

    Location:
    Turin, Italy
    Husqvarna Motorcycle:
    2010 TE630
    Other Motorcycles:
    EX HONDA XR600R

    Hi, I had a look to the website you posted: it seems a good job but a little bit too squared (that's my personal opinion...) I went also on BlackDog site to look for circle LED lights (my project is to use the stock light+ two round LED ad in my awful drawing), but I didn't find something for my scope, I'll continue my search for this component..


    :banana: (this emoticon is from my daughter)

    cheers,
  11. duca99 Husqvarna
    B Class

    Location:
    Turin, Italy
    Husqvarna Motorcycle:
    2010 TE630
    Other Motorcycles:
    EX HONDA XR600R
    Hy, las update.

    right plastic finished and installed (still to be polished and varnished).


    2012-06-21 19.11.38.jpg 2012-06-21 19.12.45.jpg
  12. mekanik Husqvarna
    AA Class

    Location:
    Kootenays, Canada
    Husqvarna Motorcycle:
    TE630
    Well, considering I hate white, that looks awesome! The only complaints I have about my bike is the big 630 on the side and all that white!
  13. organ donor Husqvarna
    Pro Class

    Location:
    Berlin
    The white nearly put me off buying the bike.
  14. mike54 Husqvarna
    A Class

    Husqvarna Motorcycle:
    TE630
    love what you're doing duca! in your drawing the fairing looks quite narrow. Have a look at this one which give real protection and fixes to the bike with cnc billet to hold roadbook, ico etc

    [IMG]
  15. mike54 Husqvarna
    A Class

    Husqvarna Motorcycle:
    TE630
    That wouldn't even cover the cost of the pre-preg carbon and cooking it, let alone the molding work etc.
  16. duca99 Husqvarna
    B Class

    Location:
    Turin, Italy
    Husqvarna Motorcycle:
    2010 TE630
    Other Motorcycles:
    EX HONDA XR600R

    Hi Mike, can you give details of this fairing an, if possible, pics from other sides? maybe you already posted somewhere in the forum but I didn't find them.

    Have you also details of used lights?

    ciao,
  17. arbo Husqvarna

    Location:
    Belfast, Northern Ireland
    Husqvarna Motorcycle:
    te630 on the way
    Other Motorcycles:
    KTM 950 Super Enduro R
    Nice work Duca, watching with interest.
  18. Muddy Waters Husqvarna
    AA Class

    Location:
    On the islands
    Do you have more info on this one?
  19. mike54 Husqvarna
    A Class

    Husqvarna Motorcycle:
    TE630
  20. arbo Husqvarna

    Location:
    Belfast, Northern Ireland
    Husqvarna Motorcycle:
    te630 on the way
    Other Motorcycles:
    KTM 950 Super Enduro R
    Hey Mike i'd be interested in any pics you have of the kit.