1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Shock Spring Removal

Discussion in 'Vintage/Left Kickers' started by dingodog, Feb 4, 2017.

  1. dingodog Husqvarna
    AA Class

    Location:
    The Garden State, Au
    Husqvarna Motorcycle:
    '73 CR125, '82 WR250,
    Other Motorcycles:
    XC150
    Hi folks, any good DIY spring removal tools out there?, I'm pulling apart my rear shocks.
    Thanks in advance!
  2. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    I cut a piece of pipe longer than the shock. The upper end of the shock was held fixed with a bolt. I welded I piece of flat stock with a hole in it to hold the upper end of the shock. It had screws that went into the slots of the spring. I pulled the bottom of the lower eye of the shock to compress the spring from the keeper washer. I had a u shaped eyelet to hold the lower end of the shock on a threaded rod. I welded a piece of flat stock verticle at the end of the pipe with a hole in it for the threaded rod to pull the spring.

    The shock has to lay inside the body of the pipe. The pipe was cut the length but I left windows for strength and safety.
  3. Michel Dufayard Husqvarna
    Pro Class

    Location:
    France
    Pics of the one I made. There's a bolt welded and a screw that pushes the axle.

    Compression 1.JPG Compression 2.JPG

    Drawning of the one to made to have a more little tool to save place .
    Copie de HPIM2447.JPG
  4. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    There ya go pics are better.
  5. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    yes they are bill
    oldbikedude likes this.
  6. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    I ve got a home made one using some square tube and a long bolt with a u shaped steel fitting that bolts to the base eye of the shock. off the side is two long flat pieces with hooks that grab the spring. as you wind the bolt in it pushes the shock out of the spring and you can slip the collet out. its a bit dodgy:thinking:
  7. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    I bought one of these handy tools many years ago. It works on all the twin shocks I have had through my workshop.

    Link HERE
  8. jimspac Husqvarna
    Pro Class

    Location:
    Connecticut
    Husqvarna Motorcycle:
    82 250WR, 82 430WR, 84 250WR, 85 400
    Other Motorcycles:
    86 400WR, 82 Montesa Cota 349
    I found easier and cheaper ways on youtube a few years ago. No problem with the twin shock Ohlins anyway.
  9. jo360 Husqvarna
    AA Class

    Location:
    perth australia
    Husqvarna Motorcycle:
    1983 exc framed wr430 engine
    Other Motorcycles:
    ktm 520exc
    Propilotsuspension site has a data sheet on vintage spring lengths, coil number, diameter wie, lbs per inch, colour etc for vintage ohlins shocks if anyone is interested.
  10. dingodog Husqvarna
    AA Class

    Location:
    The Garden State, Au
    Husqvarna Motorcycle:
    '73 CR125, '82 WR250,
    Other Motorcycles:
    XC150
    Thanks guys, know where to buy the upper shock bearing or do bearing supply places have?
  11. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    if I remember they are a generic spherical bearing.....try a bearing supplier
  12. Krudd Husqvarna
    AA Class

    Location:
    Sweden
    Husqvarna Motorcycle:
    89A 510TE, 89B 510TE
    Other Motorcycles:
    '81 Yamaha XT500
    SKF GE12 bearing, several versions from $10 to $100 a piece.
    justintendo likes this.
  13. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    I like a man that knows his :thumbsup: bearings