1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Reinstalling new TC450 kick start shaft questions

Discussion in '4 Stroke' started by kev900sp, Apr 17, 2015.

  1. kev900sp Husqvarna
    A Class

    Location:
    Scottsdale,AZ
    Husqvarna Motorcycle:
    07 TC450 78 CR390 02 cr250 87 cr430
    Other Motorcycles:
    Ducati 900SP, Cannondale , Maico 490
    Just got a new, and I hope, improved kick starter shaft form Halls today. I have reassembled the gears, spacers, etc from the parts diagram but am not sure how to reinstall it. The old shaft was broken in half and fell out with clutch cover off. Does the clutch have to come out? There is a catch plate held on with 2 allen head bolts that the pawl slides in. Does this have to be removed as well? Any aligning needed? and finally, where does the end of the return spring hook in the case?