1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Polished rod!

Discussion in '2 Stroke' started by shawbagga, Jun 12, 2018.

  1. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Just took cylinder off WR300 to reveal a Wossner piston with a fair bit of blow by but otherwise spotless underneath with seemingly little wear on skirts after nearly 160 hours.

    Problem is the rod, while having no vertical play & coupla mm lateral play, has lost most of the orange/brown hard anodising on the sides. I know this was discussed in another thread but can't find it. Bike was still running great but figured time for a new slug. Is there a real danger of rod failure by running it like it is? I'm reluctant to split cases for bottom end as not sure it's worth the $

    Will get a coupla photos up tonight
  2. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    I'm wondering the same thing. Got the 165 torn down and find 1-2 mm play side to side on the big end. 207 hours total on the little bugger, but hoping for another 50 or so before I have to split the cases.
  3. wallybean Mini-Sponsor

    Location:
    Montana
    The vertical play is the really important factor. Excessive side play isn't great but doesn't usually lead to immediate self destruction. There are pretty solid specs for side play tolerance. I need to get my manual out and find them for you.
    ohmygewd and 2premo like this.
  4. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Haha yeah im hoping for 500 hours on 300 before splitting cases! 250-300 be nice on the 125.

    What are your thoughts on the coating wearing off boys (& gals & people of non descript gender;))
  5. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    I do not worry about the rod looking polished.
    shawbagga likes this.
  6. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    Odd, how would the coating actually wear off? Did a dbl check on the 165 and no wear on the rod surface finish, no vertical play either.
    Would like to see that pic of the rod :cheers:
  7. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    Careful what you ask for ;)
    steadydirt, gaz and shawbagga like this.
  8. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    That's what i wanna hear! Either way it was going back together as is just wanted some reassurance. :)
  9. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    20180614_195621.jpg 20180614_195609.jpg
    Well polish my rod & call me Steve the rockdancin' rancher!
    NCSteve likes this.
  10. David Hudson Husqvarna
    AA Class

    Location:
    Spokane WA
    Husqvarna Motorcycle:
    2000 WR250
    Other Motorcycles:
    1998 KDX200, 1987 KLR650
    Looks normal, my WR250 looked similar.
    shawbagga likes this.
  11. wallybean Mini-Sponsor

    Location:
    Montana
    Both my Wr250 and Wr360 rods looked like that.
    steadydirt and shawbagga like this.
  12. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Well put her back together & ran it for a coupla hours on the weekend & all is well. Damn she's got some compression & punch again now!
    20180614_220452.jpg 20180614_220437.jpg 20180614_220405.jpg
    A few piston pics. Small end bearing looks like it was wearing/getting hot on one side?
  13. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Can also see wear frame mounts were welded after cracking in second photo. If frame cracks again then it's part out time!
    steadydirt likes this.
  14. steadydirt Husqvarna
    AA Class

    Location:
    Ontario
    Husqvarna Motorcycle:
    2007 2002 wr 250 1994 wxe 250
    Other Motorcycles:
    fj 1100 cb500 cb350 rt 200 xs 650
    good hdzup on the frame mounts. will check this one.
  15. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    My 250 looked exactly like that. On many high performance engines the rod beam is polished for strength. The idea is there's less of a chance for a crack to start and the rough surface does nothing to add strength.
    Hurky, David Hudson and shawbagga like this.
  16. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    FYI Icebergstu parted his WR300 out and I believe he is still selling his WR frame and motor

    You making a fashion statement with socks and thongs combo mate ?
    One of my favourites
    windsurf likes this.
  17. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Haha fuckin' cold on the feet & toes the old concrete!
    Did Stu's 300 die? He got a good run out of it like 600+ hours!
  18. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    I thought it was some sort of hard anodizing? Was sure there was a thread about it & general consensus was it was bad. I sorta look & think well it ain't worn bugger all really not like it's 5mm wear or something
  19. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350

    He said it seized - I guess he got more $ out of it that way - hard work though . I bought a chain , bash plate and frame guards . I wouldn't be buying the bottom end then!
  20. gaz Husqvarna
    AA Class

    Husqvarna Motorcycle:
    wr250
    Haha, that’s my general footwear around the place lately, even riding the Zeds in the bogan boots. Pretty chilly in the shed nowadays.
    My young bloke lunched my WR a couple of years ago, just pinned it not understanding it was jetted for mid range. Got it re coated by Electrosil with gaskets, piston and rings, even better than before. Here comes another 10000klicks. Would never part this old girl out. Just love her too much.
    I won’t ever be without a 300, but this 250 won’t be traded.
    From memory the rod looked like your photos , shawbagga, good luck with it.
    shawbagga likes this.