1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

oil leaking from Gearbox sprocket shaft on '76 CR360 - WHY?

Discussion in 'Vintage Restoration Projects' started by Laverdaton, Jun 1, 2018.

  1. Laverdaton Husqvarna
    AA Class

    I thought the oil leak was coming from the seal and/ or gasket on the Output shaft, the oil leak is coming through splines of the output shaft...........I changed the seal and gasket - no difference. I've looked in the parts manual and I can't see why this should leak oil. The engine isn't overfilled - up to the level plug on the clutch cover and the engine breather on the same clutch cover isn't blocked......anybody have any ideas as to why?..........
  2. Picklito Husqvarna
    Pro Class

    Location:
    Washington
    Husqvarna Motorcycle:
    430, 430, 430, ,400, 175
    Other Motorcycles:
    KTM250xc, KTM500mx, KTM440exc
    It leaks because 'Husqvarna' is Swedish for 'Harley-Davidson?'
    2premo and markt2 like this.
  3. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    Nature of the beast.
    Always lean them slightly to the left.
  4. MikeDi Husqvarna
    AA Class

    Location:
    U.S.A. New England
    Husqvarna Motorcycle:
    1983 WR 430
    Other Motorcycles:
    Stuck in the 80's vintage
    If you lean them toward the kick stand side, the shift shaft will leak LESS than the countershaft side.... :banana:

    ajcmbrown, Picklito and 2premo like this.
  5. silverstreakNZ Husqvarna
    Pro Class

    Location:
    Christchurch nz
    Husqvarna Motorcycle:
    82cr500,76gp360,90wr250,81 420AXC
    Other Motorcycles:
    74 tm400 , 02 gasgas ec 300
    There is no seal . The only thing that stops the oil coming out is the interference between the shaft and the bearing . The bearing is sealed tho .
    Can lessen it by sealing the spacer to the shaft and the inner bearing race
  6. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    HVA Factory do a kit to sort this problem. The only trouble is that I'm not sure if it fits the earlier bikes. Ping an email off to Andy and ask.
  7. Laverdaton Husqvarna
    AA Class

    ok thanks for your words of advice............
  8. jimspac Husqvarna
    Pro Class

    Location:
    Connecticut
    Husqvarna Motorcycle:
    82 250WR, 82 430WR, 84 250WR, 85 400
    Other Motorcycles:
    86 400WR, 82 Montesa Cota 349
    I think Andy's kit only works on 1980 and up as the 1979 and lower countershaft is smaller than the 1980 countershaft. On the 1980 250CR I did last September, I over cooked the seal in the bearing and found that the seal could be replaced in the bearing without replacing the bearing. You can check with a bearing house or get one from Phillip like I did. Also Andy's kit is only for the models with non sealed countershaft bearings.