1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

I must be losing my mind....

Discussion in 'Vintage/Left Kickers' started by TexasMule, Jul 13, 2020.

  1. TexasMule Husqvarna
    B Class

    Husqvarna Motorcycle:
    1973 400CR
    Other Motorcycles:
    BMW R1200RT
    I'm deep into tearing down the 400 and have reached the counter shaft sprocket....

    [IMG]

    It's pressed on to a shaft, just like the workshop manual states. Not sure how I'm going to get the SOB off.

    I know it's been almost 50 years, but I would swear that my '72 250CR had its C/S sprocket
    on a splined shaft. I distinctly remember bending back the "lock" washer and pulling it off.

    How is that possible? Tell me I haven't lost my mind.....yet. :rolleyes:
  2. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    if that is the tapered sprocket that wasted at one point
    you will need apullerand headmost importantly,,, patience
  3. Vinskord Husqvarna
    AA Class

    Husqvarna Motorcycle:
    400 CR
    Info from HVA Service Bulletin:

    Puller 1 - Copy.png Puller 2 - Copy.png
  4. Vinskord Husqvarna
    AA Class

    Husqvarna Motorcycle:
    400 CR
    "I know it's been almost 50 years, but I would swear that my '72 250CR had its C/S sprocket
    on a splined shaft. I distinctly remember bending back the "lock" washer and pulling it off."

    Splined shaft showed up in 74 - had a circlip and no 'lock' washer. Splined shaft can be retrofitted to 'big clutch' engines.
  5. TexasMule Husqvarna
    B Class

    Husqvarna Motorcycle:
    1973 400CR
    Other Motorcycles:
    BMW R1200RT
    Just as I thought, I've officially lost my mind...:oldman:
    Motosportz likes this.
  6. SteveJ Husqvarna
    AA Class

    Location:
    New Mexico
    Husqvarna Motorcycle:
    1970 400 Cross, 1983 500 CR
    Other Motorcycles:
    84 Honda CR500R, 81 Honda CBX,
    This is what the puller looks like.
    [IMG]
  7. DeathFromAbove My Cat Says AREAR!

    Location:
    North New Jersey
    Husqvarna Motorcycle:
    70,71 360 8s 72,74 450 73 360 73 250
    Other Motorcycles:
    66 Triumph Trophy 99 ZRX1100
    When trying to get the sprocket off the taper I have applied a puller from HF and while still under tension heated the sprocket. It POPPED but I was not Present. And the shaft with the splines is a nice upgrade.
    ajcmbrown and 2premo like this.
  8. TexasMule Husqvarna
    B Class

    Husqvarna Motorcycle:
    1973 400CR
    Other Motorcycles:
    BMW R1200RT
    I haven't figured out how to get the nut off the counter shaft yet. 47 years and it's never been replaced.
    It's on there hella tight.
  9. DeathFromAbove My Cat Says AREAR!

    Location:
    North New Jersey
    Husqvarna Motorcycle:
    70,71 360 8s 72,74 450 73 360 73 250
    Other Motorcycles:
    66 Triumph Trophy 99 ZRX1100
    Are you sure your turning it the correct direction?
  10. TexasMule Husqvarna
    B Class

    Husqvarna Motorcycle:
    1973 400CR
    Other Motorcycles:
    BMW R1200RT

    Based on the workshop manual it's reverse threads.
    DeathFromAbove likes this.
  11. Picklito Husqvarna
    Pro Class

    Location:
    Washington
    Husqvarna Motorcycle:
    430, 430, 430, ,400, 175
    Other Motorcycles:
    KTM250xc, KTM500mx, KTM440exc
    I went through the same hassle. The swap to the splined shaft is a must-do IMO.

    IMG_1910.jpg
    ajcmbrown, SteveJ and Steve-F like this.
  12. Gord Husqvarna
    AA Class

    Location:
    New England
    I had a hell of a time with my 73 250 countershaft sprocket too. Not fun. I even put a little never seize on the shaft only a month or two prior to wanting to change the tooth count with a new sprocket. I used a two jaw puller and just cranked down on it every once in a while. As stated above, patience is the key. I just left it on there with the nut backed off just a little and it finally popped when I wasn't around. The nut being close but not quite touching the sprocket is what worked for me.
    2premo likes this.
  13. DeathFromAbove My Cat Says AREAR!

    Location:
    North New Jersey
    Husqvarna Motorcycle:
    70,71 360 8s 72,74 450 73 360 73 250
    Other Motorcycles:
    66 Triumph Trophy 99 ZRX1100
    Use one of those impact guns. Just go the right direction. I think Advance Auto rents them?