How to assemble the gearshift mechanism for a Husqvarna TE630?

Discussion in '610/630' started by elouros, Jul 4, 2022.

  1. elouros Husqvarna
    A Class

    Location:
    greece
    Husqvarna Motorcycle:
    husqvarna te 630
    Other Motorcycles:
    yamaha crypton 102 r, honda xlr 175
    Hi there,

    I'm trying to assemble the gearshift mechanism for the Husqvarna TE630 and have the following questions I would like to ask on how to position some particular parts. In particular, the position of the "clicks" on the "sprocket".

    Here is a description of the "clicks": one of the "clicks" has a groove on one side, but not on the other, while the second "click" has grooves on both sides. Also, for the "click" with the two grooves, the one groove is bigger than the other. Attached photos "Clicks-1.jpeg" and "Clicks-2.jpeg".

    Question 1:
    For the "click" with the groove on the one side, the side with the groove on which side of the "sprocket" goes in? On the side of the "spring" or on the side of the "drum"?

    Question 2:
    Similarly, for the "click" with grooves on both sides, the side with the bigger groove on which side of the "sprocket" goes in? On the side of the "spring" or on the side of the "drum"?

    Question 3:
    Finally, and in regards to the position of the "clicks" inside the "sprocket", the "click" with the one groove on which position of the "sprocket" goes in? The top position or the bottom one, as seen when the "sprocket" is inside the "drum"? Attached photo "Sprocket-drum.jpeg".

    Thank you for your time and looking forward to your responses.

    Attached Files: