1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Help with clutch pushrod and slave cylinder

Discussion in '4 Stroke' started by rover7, Jul 19, 2017.

  1. rover7 Husqvarna
    B Class

    Husqvarna Motorcycle:
    smr510, tc250
    Other Motorcycles:
    zx7
    So I had to work on my 2005 Husqvarna tc250 clutch... While the clutch components and clutch push rod were out, the clutch lever got pulled in. When I put everything back together, the clutch push rod doesn't go in all the way. It's about 5-7mm out. Does this mean that the clutch slave cylinder piston came out and now won't allow the pushrod back in? If so, what do I do? Do I have to take the slave cylinder off and push the piston back in? Or will the pushrod get pushed back in if I try to finish putting on the pressure plate and springs?

    Thanks
  2. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    You should be able to push the slave piston back in.
  3. rover7 Husqvarna
    B Class

    Husqvarna Motorcycle:
    smr510, tc250
    Other Motorcycles:
    zx7
    You mean taking the slave cylinder off and pushing it back in like that?
  4. Up-tite Husqvarna
    Pro Class

    Take off the slave you probably broke it by pulling the lever.
    Later George
  5. rover7 Husqvarna
    B Class

    Husqvarna Motorcycle:
    smr510, tc250
    Other Motorcycles:
    zx7
    Forgive my ignorance, but what breaks in the slave cylinder if the clutch lever got pulled? Doesn't that just push the piston out?
  6. rover7 Husqvarna
    B Class

    Husqvarna Motorcycle:
    smr510, tc250
    Other Motorcycles:
    zx7
    I did some more research and now understand what could have broken. I will remove my clutch slave to see if I broke the cylinder. :(
  7. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    The snap ring in back gets hit by the piston and breaks off the bottom of the cylinder usually.
  8. rover7 Husqvarna
    B Class

    Husqvarna Motorcycle:
    smr510, tc250
    Other Motorcycles:
    zx7
    Thanks for the help guys. I checked my slave piston and fortunately is wasn't broken. I reassembled the clutch and pushrod and then put the slave cylinder back in place. Didn't get a chance to run it, but the clutch seems operational.
  9. ghte Husqvarna
    Pro Class

    Location:
    Bright, Victoria Australia
    Husqvarna Motorcycle:
    2 x 310's, 2016 Beta 480, SWM RS650
    Other Motorcycles:
    2016 Multi ,Griso1100, Monster695
    Think you got outta jail there Mate. Good luck.