1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Help! Husky SMR problem

Discussion in '4 Stroke' started by beezwick, Jul 16, 2015.

  1. beezwick Husqvarna
    C Class

    Husqvarna Motorcycle:
    08 smr 510
    Other Motorcycles:
    buell xb12, 03 kx250,
    2008 Husqvarna SMR 510 track bike. full arrow exhaust, stock ignition system.

    Having issues with major hesitation when the bike is wide open or under any heavy acceleration.

    Bike gets warmed up and will perform without any problems and run great for 5/10 minutes on the track and then the problem will start to occur and slowly worsen with each lap. Bike will not pull through the hesitation if throttle kept wide open. When bike cools down between sessions the bike will perform better at the start of the next session but will quickly develop problems again.

    What I have worked on so far...
    Valves in spec
    New fuel pump
    New ignition coil
    New plug wire and multiple plugs
    New water temp sensor
    Injector/throttle body cleaned a few times
    Connected to Ibeat shows no current errors.
    -history showed multiple "Injector - open circuit" historical fails. Cleared and has not shown again after riding and experiencing problems
    JD tuner installed - adjusted fueling to max and min settings with same problem. Tuner disconnected did not fix.

    Thinking I am trying to find some sort of heat related issue with either an injector or electronics. Hoping some Husky gurus out there might have a few suggestions?

    Thanks
  2. LandofMotards Moderator

    Location:
    Colorado
    Husqvarna Motorcycle:
    2014 TC250
    From what I've read injectors are near impossible to really clean without the right equipment. Maybe try a new injector orget it cleaned by a pro
  3. SMR510 Rider Husqvarna
    B Class

    Husqvarna Motorcycle:
    2007 SMR 510
    Sounds like you've got a rich condition at wide open throttle. As the bike heats up, it wants to run leaner and leaner. Usually fuel injection will make it run rich at wide open throttle. If it were a carb, I'd say change the main jet to a smaller size, but on FI I don't know.
    juicypips likes this.
  4. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    Air Temp sensor? Throttle Position sensor intermittent? ECU intermittent? bad wire? bad internal fuel hose? fuel filter? pressure regulator? water in electrical connection turning into steam? gas tank vent blocked? (open the cap)

    I'm totally stumped. sorry.
  5. 268fords Husqvarna
    Pro Class

    Location:
    Powell, Wyoming
    Husqvarna Motorcycle:
    08' TE510'
    Other Motorcycles:
    Honda CRF 100, Kawasaki KLX 110
    How old is your battery and did you change the fuel filter when you changed the pump? Our bikes require at least 9-9.5volts to run. Somethings obviously heating up and causing the issue.
  6. SMR510 Rider Husqvarna
    B Class

    Husqvarna Motorcycle:
    2007 SMR 510
    Fuel filter is a good thing to try. It's probably one of those sensors. MAF or equivalent on these bikes is the most likely cause. Unfortunately, it's nearly impossible to check them with a volt meter, so you may have to throw sensors at it. Is the ECU advanced enough to keep data and throw codes?
  7. John Tsoukalas Husqvarna
    AA Class

    Location:
    Greece, Athens
    Husqvarna Motorcycle:
    TE 250
    Other Motorcycles:
    Duke 790
    Check that your valve clearence is in spec and if so, maybe you should have +0.01. Some times it is a closed valve and when the engine gets warmer the metals expand and you have a problem with heavy acceleration and idling
  8. huskyfrk Husqvarna
    AA Class

    Location:
    los alamitos Ca
    all good comments. i would do the easy ones first, fuel vent, check all electrical connections in areas of high heat. do tend to think it will b a sensor myself. and do make sure that battery is in top flight condition.
  9. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    Any progress? let us know what you find out.
  10. 2wheellove Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE310
    Other Motorcycles:
    NInja 1000ABS V65 Magna CR80R
    was there ever a solution to you problem? getting a similar "open injector circuit" on my 310. Im thinking its a wiring/connector issue but not certain. any insight would be helpful.

    Thanks,

    Dan