• Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

Greasing Bearings - DIY

Seahorse

Husqvarna
AA Class
Discussion thread here:
http://www.cafehusky.com/forums/showthread.php?t=2499




Everyone has their own opinion on how to do this simple job. Or indeed whether in fact it is actually necessary to regrease new bearings before fitting them to our bikes.

Personally I feel it it worth the effort. From years of experience I have found that even reputable bearing manufacturers tend to skimp on the quality/quantity of the grease they add to new bearings.

My method follows................

Items required:

Good quality waterproof grease. I prefer to use Castrol APX T, others prefer Belray waterproof-grease. It is up to you

A needle/pin

Kerosene

Small brush

Contact Cleaner

Gloves

Clean rags (it is a messy job!!)




Find yourself a clean well ventilated area to work. Set out all the items you need

P1010355.jpg


Gently prise out the seals from the bearing. I prefer to pick it out from the inner part of the race. (If you are using a variety of different brands of bearings make sure you do not mix up the seals as they may be slightly different sizes.)

Also, be very careful when you insert the needle/pin, that you do not damage the lip of the seal.

Place the seals in a safe place

P1010356.jpg


The picture below shows the quantity and type of grease installed in this bearing. Looks like "petroleum jelly" to me..!!

P1010357.jpg


OK, lets get rid of that stuff by soaking the bearings in kerosene for 5 -10 minutes

P1010360.jpg


Then gently brushing the remaining grease out using a small paint brush

P1010362.jpg


It is advisable not to use petrol for this process due to the fire risk and potential health implications from breathing the fumes.

After making sure all of the grease has been removed, wipe off the excess kerosene and then completely flush the bearings by spraying liberally with "Contact Cleaner" or equivalent product.

P1010363.jpg


Allow the bearings to then "air" dry for 10 minutes. Do not use compressed air to blow dry the bearings as it is possible to spin the bearings up to very high revs and they have been known to self destruct with disasterous consequences using this method.

NOTE: Avoid the temptation to "spin" the bearing when it is dry. (This is the best way to destroy a new bearing...!!)

P1010365.jpg


To avoid possible contamination to your expensive pot of grease, trowel the amount of grease required into a patty pan and then immediatley reseal the grease container. This also stops you from dunking a contaminated finger back into the grease pot..!!

P1010366.jpg


Now for the messy bit. Place a blob of grease into the palm of your left hand and then push the bearing into the grease, forcing it to fill the spaces between the inner and outer race. Slowly rotate the bearing till it is full then flip it over and repeat the process. When you are sure that the bearing is fully packed hold the outer race still and slowly rotate the inner race through one full turn. This will displace some of the grease which you can now press back into the cage and coat the balls. If you are happy with how it looks, you now use the tip of the index finger of your right hand to remove the excess grease so that you can see the cage. Repeat for the other side

P1010368.jpg


When you have finished your bearings should look something similar to the picture below.

Note: It is not advisable to pack the bearings 100% full. When the bearing spins up it needs space for any grease displaced by the balls rotating. This can result in the bearing running hot or possibly displacing the seals.

P1010369.jpg


Now all that is left to do is to replace the seals. Before doing that, I like to coat the metal on the back of the seal and smear some grease over the sealing edges. It is then just a matter of simply pressing the seals back in place

P1010371.jpg


Time to sit back and admire your handy work

P1010376.jpg


For the sake of half an hour of your time, you can be confident the bearings installed in your wheels are now going to be able to survive the worst you can throw at them.
 
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