1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Exhaust Repack Questions

Discussion in '4 Stroke' started by HuskyD, Jan 31, 2009.

  1. HuskyD Husqvarna
    B Class

    I have a 2005 TE 510 and it is time to repack the exhaust. I have never done this so I assume I will have to drill out the rivets to gain access to the baffle and what is left of the packing???? Then I need to purchase packing and wrap it around the baffle and put it back together and reinstall rivets? Is there any difference in packing material? If so any suggestions?

    Thanks, Daryl
  2. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    You got it. Pretty easy really.

    I like the RACE TOOLS repack cartridges, but I think they are only sold as MOOSE repack cartridges now. They are made with SILENT SPORT packing and are about as sweet as you can get.

    I think I used a 3" diameter x 17" long cartridge for mine.
  3. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
  4. Troy F Collins Husqvarna
    AA Class

    Location:
    alberta canada
    Husqvarna Motorcycle:
    wr125
    Other Motorcycles:
    GGEC 250 Honda RC51 CBR 1000rr CR125
    I second that.....also you get what you pay for.....top quality packing lasts a lot longer....
  5. HuskyD Husqvarna
    B Class

    Thanks for the replys. I did a search but used the wrong key words (exhaust repack). I will check out the race tools kit.
  6. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
  7. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    +1 for the repack kit. I helped them develop it for the Husky's, re mine was the first Husky silencer they'd got their hands on:thumbsup: