1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Chain Type Engine Rattle on 2013 40 hour 310cc

Discussion in '4 Stroke' started by michaux, Apr 12, 2016.

  1. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Hi
    Just started up 310 red top after 18 months lay-up.
    Noticeable engine rattle at idle, get quieter when revs rise (sounds like chain hitting something inside).

    Has anyone experienced this and if so, what was the cure / cost?

    Any other issues I should be looking for?

    Thanks
  2. NH-JP 2nd Fastest Old, Slow Guy!

    Location:
    New Hampshire
    Husqvarna Motorcycle:
    2017 TE300
    Other Motorcycles:
    1988 Honda Hurricane,
    It sounds like the cam chain no longer has tension. Cam chain adjuster may be failing. I'm sure someone has a fix using a manual version, or could replace with stock. Not sure what the rebuild is on your current one. Should be at pretty easy fix but if not taken care of cams could skip a tooth and that would be catastrophic.
  3. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Problem sourced to clutch that has failed
  4. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Noisr traced to defective clutch.
    However it seems there is also cam wear and oil contains metal.
    Has anyone rebuilt a 310 engine completely?

    If so what parts are available anf from where and at what cost?
  5. joedirt Husqvarna
    AA Class

    Location:
    PA
    Husqvarna Motorcycle:
    wr250
    What is defective in the clutch?
  6. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Basket is OK, rest is mullered.

    Has anyone rebuilt a 310 engine completely?

    If so what parts are available anf from where and at what cost?
  7. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    you sure your friction plates aren't stuck to the steels? this happens sometimes when they kinda dry out from non-use. (And I feel remiss for not thinking of that- re: your thumpertalk thread).

    you can sometimes rescue the clutch by just letting it soak (and hitting the lever every once in a while). I saved my kids ktm125 clutch by filling the crankcase with diesel (kerosene would be even better) and letting sit for a couple of days. move in gear with the clutch pulled in to gauge your progress.

    if any of the friction material comes off and sticks to the steel- a new clutch pack is needed.

    if you're storing a bike, kick it over once every season a couple of times and actuate the clutch a few times. rotate the tires too.
  8. joedirt Husqvarna
    AA Class

    Location:
    PA
    Husqvarna Motorcycle:
    wr250
    Parts are available from Halls Cycle.
  9. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Many thanks for the parts lead. Are there any other husky parts sources that have a large range of engine parts?
  10. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
  11. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Many thanks.
    I now have the bike and bits.
    The clutch seems to have lost its cush drive, as it clonks (metal to metal) when you turn it about 20 to 30 degrees one way or the other. Is there a fix for this, or is it a new clutch?
    Thanks
    Frank
  12. Jon Husqvarna
    AA Class

    Location:
    Wisconsin
    Husqvarna Motorcycle:
    14 TXC 310R
    motosport.com has been pretty good with parts usually ships anything you need with in a week and anything over 79.00 is free shipping. I rebuilt the top end on my 310 and had no problems getting any parts from them, prices are good to.
    I think the crank might be unavailable however.
  13. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Unfortunately, motorsport.com does not send oem opartas to NZ
    [COLOR=rgba(0, 0, 0, 0.8)]Sorry, this manufacturer does not allow us to sell their OEM parts internationally. We apologize for the inconvenience.[/COLOR]
  14. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    I think ZipTy sells an updated cushion (overseas shipping is questionable) and they're a sponsor too. Are yours broken/cracked? if not, soaking them in motor oil for a while might help. maybe.

    weird that something would fail like that from storage or non-use.
  15. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Hi again.
    Does anyone have a diagram of the oil flow through the engine.
    This will tell me whether I need to completely dismantle it in order to find all the bits of rubber that have come out of the clutch.
    Thanks
    Frank
  16. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    you're good; IIRC there's a screen (or two) before the oil pump pickup, and the filter is right after. Besides, except for oil flow blockage (unlikely), that material shouldn't do any damage.

    good luck
  17. michaux Husqvarna
    C Class

    Husqvarna Motorcycle:
    2013 TXC310
    Other Motorcycles:
    Honda Motocompo, Velosolex, Kawasaki
    Well, one camshaft lobe has visible signs of wear (the other not) that indicates oil starvation to the worn camshaft, so it would appear that some rubber has found its way into an oil feed......
  18. Trenchcoat85 Husqvarna
    Pro Class

    Location:
    Northern NorCal
    Husqvarna Motorcycle:
    '14 TE 310R
    Other Motorcycles:
    '85 shovel, '75 DT400, '97 XR400
    maybe.

    But the only conclusion you can draw is that the lobe has wear. everything else is just speculation until you investigate and/or test.

    I hate to ask the simple question but.... what does your oil filter look like? has it been bypassed (because of excess contamination)?

    that should tell the biggest part of the story.
  19. R_Little Husqvarna
    Pro Class

    Location:
    NJ

    Zip TY has a fix. it's a known problem but usually results in clutch moaning not clutch destruction.

    I have had the black head apart.

    It's not that complicated but parts ARE expensive.
  20. R_Little Husqvarna
    Pro Class

    Location:
    NJ

    I dunno, The oil feed has a fine screen backed up by a good filter.

    Maybe something blocking the screen? it is hard to block that screen.

    Ran low on oil? Only .8qts in it!

    You have to take it apart.

    Check if the cam journals are good.