A better stator cable position for TE630

Discussion in '610/630' started by Rotax_655, Jun 4, 2017.

  1. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    Originally i never liked the position of the cables coming out of the stator too close to the exhaust manifold. After 6200 km the protective sheath began to burn, so i found a new path for cables with as little heat as possibile. Here some photos 20170604_150441.jpg 20170604_152832.jpg 20170604_160736.jpg 20170604_160759.jpg
  2. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    At the first opportunity, take a look at your cables at that point 20170604_162649.jpg 20170604_162639.jpg
  3. Flynn Husqvarna
    A Class

    Location:
    England
    Husqvarna Motorcycle:
    none
    This is good, I have had to make up my own stator cable out of corrugated plastic and duct tape because of this stupid routing:
    [IMG]
    [IMG]
    [IMG]
    I tried to find another routing but I couldn't could you take a picture from further away so that we can see where it goes? Your pics are a bit too close for me to tell from them.
  4. ghte Husqvarna
    Pro Class

    Location:
    Bright, Victoria Australia
    Husqvarna Motorcycle:
    2 x 310's, 2016 Beta 480, SWM RS650
    Other Motorcycles:
    2016 Multi ,Griso1100, Monster695
    Love your work Mate.
    Thumperama and mekanik like this.
  5. Flynn Husqvarna
    A Class

    Location:
    England
    Husqvarna Motorcycle:
    none
    What my work? Or his work? Anyway the cable I made up has been removed due to a problem with an intermittent spark. Don't know if it is causing the problem or not, but looked a bit worse for wear.

    I need to know this new routing for the new cable now!
  6. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
    I put some other photos to explain the new route of the alternator cables.
    The cables are now attached to the radiator tubes and rise between them at the top 20170624_090626.jpg 20170624_090636.jpg 20170624_153707.jpg 20170624_153703.jpg
  7. Rotax_655 Husqvarna
    AA Class

    Location:
    If I can around the world
    Husqvarna Motorcycle:
    ex TE 630
    Other Motorcycles:
    Aprilia Pegaso 650 GA
  8. Flynn Husqvarna
    A Class

    Location:
    England
    Husqvarna Motorcycle:
    none
    Excellent Rotax_655 thank you!

    Turns out the old cable was fine anyway, bike still not running, ordered new cdi from Slovakia, hopefully will be here next week!