1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc 2010 WR300 Rear Brake Keeps Needing Bled

Discussion in '2 Stroke' started by Marshall Deming, Nov 28, 2016.

  1. Marshall Deming Husqvarna
    B Class

    Location:
    New Mexico
    Husqvarna Motorcycle:
    WR300
    Other Motorcycles:
    several
    I purchased my 2010 WR300 a while back and haven't ridden it much because the rear brake needs to be bled every time I get on it. When I purchased it, the rear brake didn't work and I thought all I needed to do was bleed the system. So, I replaced the fluid with Motul 600 pulling the fluid and bleeding the system from the caliper with my MityVac pump. I took it for a short ride and the brake seemed to worked fine. The next time I checked it in the garage, the pedal had no pressure again. I bled the system again and it worked again...till the next time I checked it.

    I'm figuring I need to rebuild the master cylinder, but wanted to check on this forum for wisdom others might have before I do.

    Since I have no fluid coming out anywhere, how do I determine if it's the master cylinder that needs rebuilding, the caliper, or something else? If I am to rebuild it, who best sells the rebuild kits? Or, is there a better solution altogether that I should know of?

    Any suggestions would be appreciated.
    Thanks.
  2. johnnyboy Husqvarna
    Pro Class

    Location:
    UK
    Husqvarna Motorcycle:
    WR 125
    Other Motorcycles:
    TM 250f
    If no signs of a weep I would blead the system again then apply a constant preasure on the pedal and see if it creaps lower if it does it the master cylinder seals.
  3. Marshall Deming Husqvarna
    B Class

    Location:
    New Mexico
    Husqvarna Motorcycle:
    WR300
    Other Motorcycles:
    several
    Good idea.
    I called Hall's today. They don't have a master cylinder rebuild kit, but did have a new "pump" for $96; so I ordered it.
  4. MotoGuzzi86 Husqvarna

    Location:
    Missouri
    Husqvarna Motorcycle:
    2009 WR300
    Other Motorcycles:
    KX250,CRF230,DRZ250,XR80,TRX250EX
    Sure sounds like a master cylinder to me. Halls has everything, I love that place!
  5. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    hmmm, hope that fixes it. normally the vac makes it a piece of cake. i use plain dot 4 from the auto store tho..swap it out every few years.
    Trenchcoat85 likes this.
  6. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Hey just piggybacking this thread so didn't have to start another. Been away on holidays for a coupla weeks, went into shed tonight & no brakes on 300! Pumped rear a few times & came good but front took a fair bit more(had to flick the lever & tap line with lever in) to get working. Second time it's happened past month or so after changing fluid.

    Brakes work great when riding but it's obviously getting air in somehow? Fluid was a few years old(motul 660) could it be too much moisture in fluid? Seems odd that both wouldn't work at same time if it was seals but I guess possible.
  7. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    I've had trouble with the old fluid boiling on the rear brake of my 09 wr250. I'm not a brake dragger and I was dumping the reservoir every 6 months and giving it fresh fluid but it would still boil until I pushed all the fluid out of the caliper thought the bleeder screw a couple of times. I would refill the reservoir each time and pump up the brake so it never ingested air and it's been good ever since. I never push the old fluid back up the line when I replace brake pads but there must have been some fluid in the caliper that had absorbed moisture and lowered the boiling point.
  8. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Make sure you have some free play in the lever.
  9. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    I flushed(reverse with syringe) the old fluid & it was pretty dirty! Rode the last 3 days straight & brakes have been great. Just used some cheap dot 4 stuff but seems to have done the trick. I only recently changed both fluids so it must have been contaminated from sitting for so long? Is it moisture that discolours it?
  10. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    Yes the moisture makes DOT4 darker in color and is an indicator that the boiling point will be lower than with fresh clear fluid. There isn't a need for special fluid as long as you flush it often, I know of some serious off road pro racers that flush brake fluid after every race.
  11. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    :cheers:
  12. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Cheers boys guess I'll have to do it more often not bi-yearly!:)