1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Magnificent 7

Discussion in 'Vintage Restoration Projects' started by dartyppyt, Aug 19, 2013.

  1. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Thanx guys! I have to redo the 430 clutch cover today.

    I put VHT Clear over the magnesium and it has gone south. So let me see what I can come up with to match the head I just did.

    The remaining two cylinders are ready at Hall's so prob grab them Friday and get a new tank of gas for tig welder.
  2. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Truck said -14 this am. Brrrrrrr! That's cold! I think some spots in Montana, the windchill is -45. Probably even colder up in Canada........
  3. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Ignition cover made it @ 325 degrees for an hour.

    Thought sure as heck it would melt.

    Now to get the rest of the colors on.

    Attached Files:

    eddychecker likes this.
  4. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Looks good just like that. Factory.
  5. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Oh, just realized thats the plastic cover.
  6. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250

    Yeah, that's the plastic cover. Made 325 degrees. Shocked me!
  7. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Back to drawing board! Cover color scheme lookalikesheet!
  8. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Ok so let's hope third time is the charm?

    Attached Files:

    eddychecker likes this.
  9. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    With head on.......

    Look I lowered the head for more compression!

    Attached Files:

    eddychecker and oldbikedude like this.
  10. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    My 390 looks like Heckle and Jeckle. The magpie bike of gold and black.

    Attached Files:

    eddychecker likes this.
  11. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    325 degrees:confused: Pah, thats nuthin...havent you touched an SEM thats been running for an hour????:D
  12. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Been working on the 5 Hunter biker piper!

    4 hours so far and am only down to the motor mounts.

    What we have here is a failure to communicate.

    Meaning my brain to the pipe angles. This one here has been a brain twister because the cylinder sits up higher.

    So if you are off 1/4 inch up top by exhaust outlet then you are an inch off at motor mounts.

    But I did get my shipment of the rest of my parts. Tomorrow gotta go to Halls to pick up my 430/125 cylinders.

    This is what I feel like today!

    Attached Files:

    eddychecker likes this.
  13. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
  14. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Ok, I actually got the other half tig'd together up to top of cylinder.

    Just have to measure adjoining section of pipe, cut and spot weld it together.

    But then I have to make the top and rearrange everything before the permanent welds.

    Attached Files:

    eddychecker likes this.
  15. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Super shorty snail pipe.
  16. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    absolute "trick as" look
    oldbikedude likes this.
  17. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Thanx guys! Yeah this one been a mind boggler. So many factors to figure in. I have to miss the motormounts, the bottom of frame, then the cylinder head, miss the spark plug, but then be able to leave enough room to wiggle pipe back off.......
    This one just tougher because the exhaust port sits up higher. If my calculations are right. This pipe should be a torque monster.
    oldbikedude likes this.
  18. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Ended up redoing the ignition side again. I did not like the way it looked. I wanted more of a gradual bend in my cuts and fitment.

    I still have to go back and joint the connections that are spot welded, for a perfect fit, and need to work on the top some more. Worst part is over and hope to finish tomorrow or Sunday.

    Attached Files:

    suprize and oldbikedude like this.
  19. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Now just need to go back and joint everything and finish welding her up.

    I'm worn out from pipe wrestling all day!

    Attached Files:

    DeathFromAbove and eddychecker like this.
  20. eddychecker Husqvarna
    AA Class

    Location:
    Sycamore, IL
    Husqvarna Motorcycle:
    2011 TCX250 & 2013 TE300
    Other Motorcycles:
    2008 KTM 450XCW
    Beautiful!
    dartyppyt likes this.